PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 7C-7178 OIL PAN GROUP ON CERTAIN 3516B PETROLEUM GENERATOR SETS
Usage:
REBE1558-00
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| 06Feb2007 |
U-52
D-43
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| Priority | PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 7C-7178 OIL PAN GROUP ON CERTAIN 3516B PETROLEUM GENERATOR SETS |
|
| 1302 1000 | PI31221 |
|
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| NOTE: | This Program must be administered as soon as possible. When reporting the repair, use "PI31221" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31221" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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COMPLETION DATE |
TERMINATION DATE |
| 31Aug2007 | 29Feb2008 |
PROBLEM
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| The engines were incorrectly assembled and this service letter will replace the 11 degree tilt capable oil pan that the engine was assembled with and replace with an 15 degree tilt capable oil pan. |
AFFECTED PRODUCT
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| Model | Identification Number |
| 3516B | CBN00420, 422-425, 441, 444, 455, 457-459, 461, 463 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 1W1564 | SCREEN AS-SUC |
| 1 | 2045155 | PAN AS-OIL |
| 1 | 2045158 | TUBE AS |
| 1 | 2101190 | GAGE AS-O LEVEL |
| 1 | 2B0858 | PLUG-PIPE |
| 2 | 6F4868 | GASKET |
| 1 | 7E0467 | TUBE AS-OIL LVL |
| 1 | 7E2632 | GASKET-OIL PAN |
| 1 | 9L1480 | GASKET |
ACTION REQUIRED
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| Remove oil pan group 7C-7178 and replace with oil pan group 204-5153. |
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OWNER NOTIFICATION
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| U.S. and Canadian owners will receive the attached Owner Notification. |
SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 8.0-hour job | |||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
| MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
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| COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 7C-7178 OIL PAN GROUP MODELS INVOLVED - CERTAIN 3516B PETROLEUM GENERATOR SETS Dear Caterpillar Product Owner: A new oil pan needs to be installed on the products listed below. You will not be charged for the service performed. Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated 06Feb2007 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime. Caterpillar Inc. Identification #(s) Attached to 06Feb2007 Service Letter |
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| (1) Remove all oil, if necessary, from oil pan and place in reusable containers. NOTICE: Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers for reuse before opening any compartment or disassembling any component containing fluids. Refer to Special Publication NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of any fluids that are not reused according to local regulations and mandates. (2) Remove part number 7W-0129, flange, from Pan Group Oil (7C-7178) (3) Remove Pan Group Oil - Basic (part number 9Y-3085) from engine per SENR-6564 (3500B Disassembly and Assembly) (4) Remove the following parts from Pan Group Oil - Basic (9Y-3085) for use on the new oil pan (204-5155): A. 1W-1564 (Screen Assembly) B. 4B-2363 (Plug-Drain) C. 7C-4715 (Connector) D. 7W-0129 (Flange) E. 111-2081 (Housing - Oil) F. 149-9298 (Cover) G. 228-8925 (Tube suction) H. 228-8926 (Adapter) I. 231-5867 (Clamp) J. 4B-3140 (Cover) (5) Install above parts (A through J) and the following parts (listed on the Parts Needed list) on new oil pan (204-5155): K. 1W1564 (Screen Assembly) L. 204-5158 (Tube Assembly) M. 210-1190 (Gage Assembly - Oil Level) N. 2B-0858 (Plug Pipe) P. 7E-0467 (Tube Assembly - Oil Level) (6) Install oil pan (204-5155) with added parts, as per SENR-6564 (3500B Disassembly and Assembly) (7) Install part number 7W-0129, Flange, on Pan Group Oil (205-5153) (8) Refill oil pan with original oil |
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