- Engine: 3400 C27 All C32 All
Introduction
Important Safety Information
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| Illustration 1 | g02139237 |
Think Safety | |
Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.
Improper operation, lubrication, maintenance, or repair of this product can be dangerous and could result in injury or death.
Do not operate or perform any lubrication, maintenance, or repair on this product until the manual is read and understood.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word" such as "DANGER","WARNING", or "CAUTION". The Safety Alert "WARNING" label is shown below.
A non-exhaustive list of operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure, work method, or operating technique that is not recommended by Caterpillar is used, the operator must be sure that the procedures are safe. The operator must also be sure that the product will not be damaged or made unsafe by any unspecified procedures.
The information, specifications, and illustrations in this publication are based on information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job.
When replacement parts are required for this product Caterpillar recommends using Caterpillar replacement parts or parts with equivalent specifications including, but not limited to, physical dimensions, type, strength, and material.
Literature Information
This manual contains safety information, setup instructions and maintenance information and should be stored with the tool group
Some photographs or illustrations in this publication may show details that can be different from your service tool. Guards and covers might have been removed for illustrative purposes.
Continuing improvement and advancement of product design might have caused changes to your service tool, which are not included in this publication.
Whenever a question arises regarding your service tool or this publication, please consult Dealer Service Tools (DST) for the latest available information.
Safety Section
The Safety section lists basic safety precautions.
Read and understand the basic precautions listed in the Safety section before operating or performing maintenance and repair on this service tool.
General Information Section
The General Information section describes tooling functions and features. The section provides useful information on individual parts, additional tooling, and resources.
Setup Section
The Operation section is a reference for the new operator and a refresher for the experienced operator.
Photographs and illustrations guide the operator through correct procedures for setup ad use of the tool group.
Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the service tool and the tool capabilities.
Maintenance Section
The Maintenance section is a guide to tool inspection, cleaning, storage, and tool disposal
Service Parts Section
The Service Parts section is a reference for parts identification and available part numbers.
Safety Icon Nomenclature
Personal Protection/Important Information
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| Illustration 2 | g02140175 |
Personal Protection/Important Information | |
Prohibited Action
| Do not weld |
| No smoking |
Hazard Avoidance
| Crushing hazard |
| Crushing hazard (foot) |
| Crushing hazard (hand) |
| Fire hazard |
| Pinch point |
| Pressurized air |
| Safety alert symbol |
| Slipping hazard |
| Tripping hazard |
Safety Warnings
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At operating temperature, the hydraulic tank is hot and under pressure. Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin. Remove the filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. Remove the filler cap slowly in order to relieve pressure. |
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Personal injury or death can result from improper lifting or blocking. When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component. Approximate weights of the components are shown. Clean all surfaces where parts are to be installed. |
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
| NOTICE |
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To prevent dirt and contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. This action also lessens the chance of oil spills. |
General Information Section
Introduction
The 362-4250 Tool Kit (DECK HEIGHT MEASURING) provides an accurate method of measuring the distance from the centerline of the crankshaft bearing bore top the top deck of the engine.
References
Reuse and Salvage Guidelines, SEBF9213-00, "Measuring the Distance to the Top Deck of C15, C-15, C18, 3400, C27, and C32 Engines"
Additional Contact Information
For additional product support questions concerning this tool, contact the Caterpillar Dealer Service Tools Hotline at:
U.S.A.: 1-800-542-8665Illinois: 1-800-541-8665Canada: 1-800-523-8665World: 1-309-675-6277Fax: 1-309-494-1355 dealerservicetool_hotline@cat.com
Note: Continuing improvement and advancement of product design can mean some photographs or illustrations in this publication will show details that are different from your service tool.
Nomenclature
The 362-4250 Tool Kit consists of the following components.
| Part Number | Quantity | Description |
| 362-4250 | 1 | Deck Height Measuring Tool |
| 362-4251 (1) | 1 | Tube 38.078 ± 0.008 mm (1.49913 ± 0.00031 inch) DIAMETER |
| 362-4252 (1) | 1 | Plate Kit |
| 362-4253 | 1 | Gauge Kit |
| ( 1 ) | Part of the 362-4250 Tool Kit |
Setup Section
Assembly of 362-4253 Gauge Kit
- Depress one of the lock screws (1) and turn the lock screw clockwise. Turn lock screw (1) clockwise until the T shaped end of the lock screw can be inserted into the corresponding T shaped slot of bar (2) .
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- Fully retract the foot (4) of the depth gauge and slide bar (2) towards the second lock screw (3). Turn the lock screw (3) clockwise until the T shaped end of the lock screw can be inserted into the corresponding T shaped slot of bar (2) .
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| Illustration 4 | g02151677 |
- Center bar (2) with the depth gauge and turn locking screws (1) and (3) counterclockwise. This will lock bar (2) in position and hold the bar firmly against the depth gauge.
Note: Operators depth micrometer may be different than shown. Please refer to the manual that is provided with operators depth micrometer.
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| Illustration 5 | g02152124 |
Setup of 362-4252 Plate Kit and 362-4251 Tube
Note: The bar should be stored in a protective cover, such as a piece of PVC pipe. One end of the PVC pipe should have a glued on cap and the other end of the PVC pipe should have a removable cap. The PVC pipe can also be left on the bar when you are sliding the bar through the engine block to prevent nicks and other damage to the bar or the crankshaft bore journals.
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| Illustration 6 | g02160058 |
(1) Glued end cap (2) PVC pipe (3) Tube (4) Plate Kit (5) Bolt and Washer (dealer supplied) | |
- Slide the bar (3) out of the PVC pipe (2) enough so that you can install the proper end plate (4). Secure the proper end plate (4) onto the bar with the bolt and washer (5). Slide the bar with the PVC pipe still attached through the engine block. You will need to use a second person to aid in the installation of the bar through the engine block.
Note: Each of the end plates will be marked "FRONT" or "REAR". The end plates will also be marked "TOP". Make sure that the correct end plate is used on the proper side of the engine and each end plate is oriented correctly.
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| Illustration 7 | g02154243 |
- Position the end plate over the dowels on the end of the engine block. The end plates fit snug over the dowels but the end plates can be installed by hand.
- Remove the PVC pipe and install the other end plate onto the engine. Install the other bolt and washer (4). Tighten the bolt hand tight.
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| Illustration 8 | g02154251 |
- Tool is now ready to take measurement refer to Reuse And Salvage Guidelines, SEBF9213-00
Maintenance Section
Inspection
Inspect prior to each use for nicks, burrs, dents, cracks, bends, or worn parts. If damage is found, discontinue use until inspected and released for use by an approved inspector at the dealership. Inspect annually by an approved inspector at the dealership. If damage is beyond repair, destroy the tool as scrap.
Cleaning
Bar and Plate should be wiped clean of all residue with a clean dry cloth. Refer to Gauge Kit manual for cleaning instructions.
Storage
Store all parts in a clean dry place. Bar should be stored in PVC tube to prevent damage.
Tool Disposal
At the end of the tools operational life, destroy the tool and dispose of as scrap.
Parts Section
Service Parts
Replace all damaged or worn parts before use.
ReferenceAll parts are serviceable.