3612 and 3616 Engines Caterpillar


Cylinder Liner - Install

Usage:

3616 1PD

安装步骤

表 1
所需工具    
工具     零件号     零件描述     数量    
C     235-0632     气缸安装工具总成     1    
D     191-1135     缸套隔套组件     1    
E     207-1600 (1)

207-1601    
橡胶润滑剂     -    
( 1 ) EAME


注意

保持所有零件清洁无杂质。

杂质会造成快速磨损和缩短部件寿命。


  1. 检查缸套。 请参阅再使用和修补指南, "3600 发动机缸套"。



    图 1g00575575

  1. 在四个位置测量垫片的槽深。 槽深必须为 3.50 ± 0.05 mm (0.138 ± 0.001 in). 槽深变化不得超过0.020 mm (0.0008 in)。 请参阅技术规范, "缸套"。



    图 2g00575577

  1. 在四个位置测量缸套法兰的厚度。 法兰厚度必须为 33.00 ± 0.03 mm (1.299 ± 0.001 in)。 法兰厚度变化不得超过0.013 mm (0.0005 in)。 请参阅技术规范, "缸套"。



    图 3g00575579

  1. 使用内径千分表在四个位置测量缸套的内直径。 应在每个位置相隔 90 度的两个点测量缸套。 请参阅技术规范, "缸套"。

  1. 清除缸套外表面的锈蚀和/或沉积物。 使用玻璃珠或钢丝刷。

  1. 彻底清洁缸体中的缸套孔。 将肥皂液涂抹在密封表面。



    图 4g01303307

  1. 将 O 形密封圈 (2) 和 O 形密封圈 (3) 安装在缸套 (1) 上。

  1. 将工具 (E) 或肥皂液涂抹在 O 形密封圈上。

  1. 将工具 (C) 和适当的起吊设备连接在缸套上。 缸套的重量约为 100 kg (220 lb)。

  1. 将缸套小心地降到缸体中。 降低缸套,直至缸套的下部 O 形密封圈进入缸体密封孔。

  1. 拆下工具 (C) 。 用一个较大的橡胶锤轻击缸套顶部,以使缸套在缸体中就位。 为了使缸套在缸体中就位,还可使用工具 (D) 。

End By: 安装活塞和连杆。 请参阅 拆解和组装, "活塞和连杆 - 安装"。

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