302.5C Mini Hydraulic Excavator Machine Systems Caterpillar


Gear Pump (Pilot) - Disassemble

Usage:

302.5C GBB

Disassembly Procedure

Start By:

  1. Remove the main hydraulic pump and gear pump. Refer to Disassembly and Assembly, "Main Hydraulic Pump and Gear Pump (Pilot) - Remove".

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.





    Illustration 1g01171910

  1. Remove bolts (1) in order to separate gear pump (2) from piston pump (3) .



    Illustration 2g01171911

  1. Remove sleeve (4) from gear pump (2) .



    Illustration 3g01171912

  1. Remove bolts (5) and manifold (6) .



    Illustration 4g01171913

  1. Remove plate (7) from manifold (6) .



    Illustration 5g01171914

  1. Remove seal (8) from plate (7) .



    Illustration 6g01171915

  1. Remove seal (9), balls (10), and gears (11) .



    Illustration 7g01171916

  1. Remove plate (12) and body (13) .



    Illustration 8g01171941

  1. Remove seal (14) from plate (12) .



    Illustration 9g01171917

  1. Reposition body (13) and remove plate (15), gear (16), and gear (17) .



    Illustration 10g01171942

  1. Remove seal (18) from plate (15) .



    Illustration 11g01171918

  1. Remove plate (19) and bushings (20) from body (13) .



    Illustration 12g01171943

  1. Remove seal (21) from plate (19) .



    Illustration 13g01171919

  1. Remove seal (22), balls (23), and bushings (24) from flange (25) .

Caterpillar Information System:

Supplemental Product Support Literature for a Factory Installed 20 kW Right Front Corner Mounted Generator Set ( 247-5442 Hydraulic Generator Arrangement) and the Operation Instructions {1404, 1408, 4450, 5057, 5070, 7000} Supplemental Product Support Literature for a Factory Installed 20 kW Right Front Corner Mounted Generator Set ( 247-5442 Hydraulic Generator Arrangement) and the Operation Instructions {1404, 1408, 4450, 5057, 5070, 7000}
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