Calibration Procedure for the Vibration Sensors
Note: Calibration of the Vibration Sensor is necessary upon initial Start-up. Calibration of the Vibration Sensor is necessary whenever the Comm/Accel Board is replaced. The RPS Advance Setpoint Calibration must be performed whenever the Comm/Accel Assembly is replaced and whenever the top bearing of the flywheel is replaced. Refer to Systems Operation/Testing and Adjusting, "Rotor Position Sensor - Calibrate".
- Place the key switch in the Bypass position for the MMU that is being calibrated.
Note: In a Single-Module System, place the key switch in the Bypass position on the System Cabinet.
Note: Proceed to step 5 for Single-Module Systems.
- Connect a PC to the Parallel Cabinet Interface Board that is located in the System Cabinet.
- Rotate the switch on the Parallel Cabinet Interface Board to the corresponding Multiple Module Unit.
Proceed to Step 6.
Illustration 1 | g01051091 |
- Remove all sheet metal panels. Remove the sheet metal panel for the System I/O and Isolation Board (2).
Illustration 2 | g00839256 |
Illustration 3 | g00840027 |
- Connect a PC to the System RS232/RS485 port that is located on the System I/O and Isolation Board. Make sure that jumper Jmp1 (3) on the System I/O and Isolation Board is in the correct position.
Note: The lower side is RS232 and the higher side is RS485.
- Close the input circuit breaker in order to restore power to the system.
The system will start but the key will remain in the Bypass position.
- Start your Personal Computer.
- Run UPS View by double clicking over the icon (4) on your PC.
Illustration 4 | g00840053 |
(4) "CAT UPS View" Icon |
- Click over the "Settings" (7) in the menu bar.
The "Connection" window that is shown in illustration 5 will open.
Illustration 5 | g01003395 |
Illustration 6 | g01003391 |
- Click on the radio button that has the label "Direct Connect (serial)" (6) .
- Select your PC COM Port for this Serial Connection and set the Baud rate.
The radio button for "Detailed MMU Telemetry" (5) must be checked.
Note: The default baud rate is 38400.
- Click on "OK" Button (10) in order to accept these settings.
- Click on "Connection" on the menu bar.
Illustration 7 | g01003435 |
- Select "Connect" from the drop-down menu.
You will be connected to the system and you will receive the system Telemetry.
- Once you are Connected, Click over the "Enter Password" (13) in the menu bar.
The window that is shown in illustration 8 will appear.
Illustration 8 | g01003470 |
- Enter "User Name" and enter "Password".
- Click on "OK" Button.
After the Password has been entered, the Menu Option will Change.
The menu bar will contain a "Calibrate" Option.
- Click on "Calibrate".
Illustration 9 | g00840104 |
- Select "Vibration Sensor Zeroes".
Reference: Refer to Illustration 9.
A "Calibration of a Channel" window will appear.
- Click on the "View Status" Button.
A "Calibration Group Status" window will open.
Illustration 10 | g00840125 |
- Click on the "Use Defaults" button on "Calibration of a Channel" window.
You will be prompted to enter a "Calibration Point" for Lateral Vibration.
- Enter 0.0 and Click on "OK".
"Axial Vibration" will automatically be displayed in the "Calibration of a Channel" window. The "Calibration Group Status" window will show "Calibration Complete but not saved" for lateral vibration.
- Enter 0.0 and Click on "OK".
The "Calibration Group Status" window will display "Calibration complete but not saved" for Axial vibration.
Illustration 11 | g00840136 |
- Click on the "Save" button.
The "Flash reprogrammed OK" will appear. The message means that the calibration has been done successfully.
- Click on the "Connection" on the menu bar.
Illustration 12 | g01003513 |
- Select "Disconnect" in order to end the calibration in UPS View.
You will stop receiving the telemetry.
- Unplug the RS232 cable from the System Input/Output and Isolation Board and put back Sheet Metal.
- Close the doors for proper air flow into the system.