836G Landfill Compactor and 834G Wheel Dozer Power Train Caterpillar


Torque Converter - Remove

Usage:

836G 7MZ

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7575  Link Bracket 

Start By:

  1. Remove the steering pump. Refer to Disassembly and Assembly, "Piston Pump (Steering) - Remove" for the machine that is being serviced.

  2. Remove the implement hydraulic pump. Refer to Disassembly and Assembly, "Gear Pump (Implement, Pilot and Braking) - Remove" for the machine that is being serviced.

  3. Remove the input drive shaft. Refer to Disassembly and Assembly, "Input Drive Shaft - Remove and Install" for the machine that is being serviced.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hot oil or hot components.

At operating temperature, oil is hot and under pressure. Hot oil can cause burns.

Remove the fill cap only when the engine is stopped, and the fill cap is cool enough to touch with your bare hand.

Do not allow hot oil or components to contact skin.


Note: Put identification marks on all lines, on all hoses, on all wires and on all tubes for installation purposes. Plug all lines, all hoses and all tubes. This will help prevent fluid loss and this will help to prevent contaminants from entering the system.

  1. Drain the power train oil into a suitable container. The capacity of the system is 70 liters (18 US gal).


    Illustration 1g00750989

  2. Disconnect hose assembly (1) from the torque converter assembly.

  3. Remove bolt (2), the washer, and the clip.

  4. Disconnect hose assembly (3).


    Illustration 2g00750990

  5. Disconnect hose assembly (4).


    Illustration 3g00750991

  6. Remove bolts (5), the washers, and the clips.

  7. Disconnect two electrical connectors (6).


    Illustration 4g00750992

  8. Disconnect two hose assemblies (7) from the transmission oil pump.


    Illustration 5g00751015

  9. Disconnect hose assembly (8) from the torque converter priority valve.


    Illustration 6g00751016

  10. Disconnect hose assembly (9) from the torque converter relief valve.


    Illustration 7g00751018

  11. Remove the bolt and bracket (10).

  12. Disconnect hose assembly (11) from the torque converter housing.


    Illustration 8g00751019

  13. Disconnect hose assembly (12) from the bottom of the torque converter priority valve.

    Note: Prior to the removal of the torque converter assembly, make sure that all hose assemblies and electrical connectors have been disconnected.



    Illustration 9g00751021

  14. Install Tooling (A) to the torque converter assembly.

  15. Attach a suitable hoist and lifting chains.

  16. Remove bolts (13).

  17. Use the hoist in order to remove the torque converter assembly. The weight of the torque converter assembly is 635 kg (1400 lb).

  18. Remove the O-ring seal between the engine and the torque converter housing.

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