D250E Series II and D300E Series II Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems Caterpillar


Tailgate Cylinder - Test

Usage:

D250E II 4PS
The following test will determine if the seals in the tailgate cylinder are good.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.





Illustration 1g00634829

Location of the tailgate cylinder




Illustration 2g00503888

Tailgate cylinder

(1) Rod end line

  1. Make sure that the following conditions exist:

    • The engine is off.

    • The hydraulic pressure is zero.

    • The dump body is fully lowered.

    • The tailgate is secured so that the tailgate cannot open.

  1. Disconnect the rod end line (1) of the tailgate cylinder and cap the line. Attach a length of tubing to the cylinder rod end port (1) and direct the other end into a suitable container.

    Note: Some oil may discharge from the connection. Allow the oil to drain before performing the test.

  1. Start the engine and run the engine at low idle.

  1. Instruct an assistant to hold the hoist control in the lower position. This will force the tailgate into the dump body.

  1. Look for a continuous discharge of oil from the tubing. This would indicate a leak in the piston seal. Also check for leaks at the rod seal.

  1. Place the hoist control in the float position and stop the engine. Remove the test equipment.

If there is a leak, rebuild the tailgate cylinder. See Disassembly and Assembly, SENR9129, "Tailgate Cylinder - Remove".

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