Illustration 1 | g00101356 |
(1) 6Y-2300 Input Shaft Group
(2) 6Y-2301 Transmission Clutch (Forward)
(3) 6Y-2302 Transmission Clutch (Reverse and Second)
(4) 6Y-2305 Transmission Clutch (First Gear and Second Gear)
(5) 8E-9317 Transmission Clutch (High Gear and Low Gear)
Illustration 2 | g00101358 |
Section A-A |
Illustration 3 | g00101364 |
(A) ...
(B) ...
6Y-2301 Transmission Clutch (Forward)
Illustration 4 | g00101369 |
(1) Thickness of seven new friction discs and of six new plates ...
Note: The measurement must be made when the friction discs and the plates are compressed.
Note: This dimension is only the thickness of seven new friction discs and six new plates. This dimension does not include the running clearance of the clutch pack.
Running clearance for number one clutch pack (Forward High Gear) ...
Note: Refer to the procedure: Procedure to Measure Running Clearance
Thickness of one new 108-5751 Friction Disc ...
Install 108-5751 Friction Disc into the clutch pack so that the grooved pattern faces toward the center of the clutch pack. One of the friction discs is located at the front of the clutch pack and one of the friction discs is located at the rear of the clutch pack.
Minimum allowable thickness for reusability ...
Thickness of one new 6I-8911 Friction Disc ...
Minimum allowable thickness for reusability ...
Thickness of one new 9U-9995 Plate ...
(2) Thickness of seven new friction discs and of six new plates ...
Note: The measurement must be made when the friction discs and the plates are compressed.
Note: This dimension is only the thickness of seven new friction discs and six new plates. This dimension does not include the running clearance of the clutch pack.
Running clearance for number two clutch pack (Forward Low Gear) ...
Note: Refer to the procedure: Procedure to Measure Running Clearance
Thickness of one new 6I-8912 Friction Disc ...
Minimum allowable thickness for reusability ...
Thickness of one new 110-7723 Plate ...
(3) Diameter of shaft in bearing area ...
(4) 9U-8815 Spring
- Test length ...
41.03 mm (1.615 inch) - Test force ...
459.6 ± 36.8 N (103.27 ± 8.26 lb) - Free length after test ...
150.6 mm (5.93 inch) - Outside diameter ...
106.0 mm (4.17 inch) - Test force ...
(5) Diameter of shaft in bearing area ...
Illustration 5 | g00101370 |
Detail A |
(B) Install 5H-8985 Spring Pin (6) in 6Y-1119 Seal Carrier (7) with
6Y-2302 Transmission Clutch (Reverse and Second)
Illustration 6 | g00101372 |
(1) Thickness of seven new friction discs and of six new plates ...
Note: The measurement must be made when the friction discs and the plates are compressed.
Note: This dimension is only the thickness of seven new friction discs and six new plates. This dimension does not include the running clearance of the clutch pack.
Running clearance for number three clutch pack (Reverse Gear) ...
Note: Refer to the procedure: Procedure to Measure Running Clearance
Thickness of one new 6I-8912 Friction Disc ...
Minimum allowable thickness for reusability ...
Thickness of one new 110-7723 Plate ...
(2) Thickness of four new friction discs and of three new plates ...
Note: The measurement must be made when the friction discs and the plates are compressed.
Note: This dimension is only the thickness of four new friction discs and three new plates. This dimension does not include the running clearance of the clutch pack.
Running clearance for number four clutch pack (Second Gear) ...
Note: Refer to the procedure: Procedure to Measure Running Clearance
Thickness of one new 6I-8912 Friction Disc ...
Minimum allowable thickness for reusability ...
Thickness of one new 110-7723 Plate ...
(3) Diameter of shaft in bearing area ...
(4) 9U-8815 Spring
- Test length ...
41.03 mm (1.615 inch) - Test force ...
459.6 ± 36.8 N (103.27 ± 8.26 lb) - Free length after test ...
150.6 mm (5.93 inch) - Outside diameter ...
106.0 mm (4.17 inch) - Test force ...
(5) 102-5881 Wave Spring
- Test length ...
38.20 mm (1.503 inch) - Test force ...
2090 ± 222 N (470 ± 50 lb) - Free length after test ...
50.0 mm (1.97 inch) - Outside diameter ...
106.01 ± 0.66 mm (4.174 ± .026 inch) - Test force ...
Illustration 7 | g00101373 |
Detail A |
(C) Install 5H-8985 Spring Pin (8) in 6Y-1119 Seal Carrier (7) with
Illustration 8 | g00101374 |
Detail B |
(D) Installation depth for 6Y-1895 Sleeve Bearing (6) in 6Y-3854 Gear Assembly (9) ...
Inside diameter of bearing after assembly ...
Diameter of shaft in bearing area ...
6Y-2305 Transmission Clutch (First Gear and Third Gear)
Illustration 9 | g00101375 |
(1) Thickness of six new friction discs and of five new plates ...
Note: The measurement must be made when the friction discs and the plates are compressed.
Note: This dimension is only the thickness of six new friction discs and five new plates. This dimension does not include the running clearance of the clutch pack.
Running clearance for number six clutch pack (First Gear) ...
Note: Refer to the procedure: Procedure to Measure Running Clearance
Thickness of one new 6I-8912 Friction Disc ...
Minimum allowable thickness for reusability ...
Thickness of one new 110-7723 Plate ...
(2) Thickness of four new friction discs and of three new plates ...
Note: The measurement must be made when the friction discs and the plates are compressed.
Note: This dimension is only the thickness of four new friction discs and three new plates. This dimension does not include the running clearance of the clutch pack.
Running clearance for number five clutch pack (Third Gear) ...
Note: Refer to the procedure: Procedure to Measure Running Clearance
Thickness of one new 6I-8912 Friction Disc ...
Minimum allowable thickness for reusability ...
Thickness of one new 110-7723 Plate ...
(4) Torque for two bolts ...
(7) 102-5881 Wave Spring
- Test length ...
38.2 mm (1.50 inch) - Test force ...
2090 ± 222 N (470 ± 50 lb) - Free length after test ...
50.0 mm (1.97 inch) - Outside diameter ...
106.01 ± 0.66 mm (4.174 ± .026 inch) - Test force ...
Illustration 10 | g00101376 |
Detail A |
(D) Install 5H-8985 Spring Pin (6) in 6Y-2425 Seal Carrier (5) with
Illustration 11 | g00101377 |
Detail B |
(E) Installation depth for 6Y-2419 Sleeve Bearing (3) in 6Y-3857 Gear Assembly (9) ...
Inside diameter of bearing after assembly ...
Diameter of shaft in bearing area ...
Illustration 12 | g00101378 |
Detail C |
(F) Installation depth for 6Y-1895 Sleeve Bearing (8) in 6Y-3856 Gear Assembly (10) ...
Inside diameter of bearing after assembly ...
Diameter of shaft in bearing area ...
8E-9317 Transmission Clutch (High Gear and Low Gear)
Illustration 13 | g00101379 |
(1) Thickness of seven new friction discs and of eight new plates ...
Note: The measurement must be made when the friction discs and the plates are compressed.
Note: This dimension is only the thickness of seven new friction discs and of eight new plates. This dimension does not include the running clearance of the clutch pack.
Running clearance for number seven clutch pack (Low Gear) ...
Note: Refer to the procedure: Procedure to Measure Running Clearance
Thickness of one new 6Y-7981 Friction Disc ...
Minimum allowable thickness for reusability ...
Thickness of one new 3P-0337 Plate ...
(2) Thickness of six new friction discs and of five new plates ...
Note: The measurement must be made when the friction discs and the plates are compressed.
Note: This dimension is only the thickness of six new friction discs and five new plates. This dimension does not include the running clearance of the clutch pack.
Running clearance for number eight clutch pack (High Gear) ...
Note: Refer to the procedure: Procedure to Measure Running Clearance
Thickness of one new 6I-8912 Friction Disc ...
Minimum allowable thickness for reusability ...
Thickness of one new 110-7723 Plate ...
(4) 8M-4295 Spring
- Test length ...
26.9 mm (1.06 inch) - Test force ...
74 ± 6 N (16 ± 1 lb) - Free length after test ...
44.0 mm (1.75 inch) - Outside diameter ...
15.2 mm (.60 inch) - Test force ...
(5) 102-5881 Wave Spring
- Test length ...
38.2 mm (1.50 inch) - Test force ...
2090 ± 222 N (470 ± 50 lb) - Free length after test ...
50.0 mm (1.97 inch) - Outside diameter ...
106.01 ± 0.66 mm (4.174 ± .026 inch) - Test force ...
(7) Torque for two bolts ...
Illustration 14 | g00101380 |
Detail A |
(D) Install 5H-8985 Spring Pin (8) in 6Y-2425 Seal Carrier (6) with
Illustration 15 | g00101381 |
View (B) |
( E) Installation depth for 9W-6467 Sleeve Bearings (3) in 6Y-2432 Gear Assembly (9) ...
Inside diameter of bearing after assembly ...
Diameter of shaft in bearing area ...
Illustration 16 | g00101382 |
Detail C |
(F) ( G) Installation depth for 9W-6467 Sleeve Bearings (10) in 6Y-3858 Gear Assembly (11) ...
Inside diameter of bearing after assembly ...
Diameter of shaft in bearing area ...
Procedure to Measure Running Clearance
Illustration 17 | g00101068 |
Typical Example |
Use this procedure in order to check for proper clutch assembly.
Note: Do not use a puller to remove rotor (7) from the clutch assembly.
Remove the following components from the clutch group: bearing (1), disc (2), gear assembly (3), ring (4), gear assembly (5), disc (6), rotor (7), race and bearing (8) and carrier (9).
Illustration 18 | g00101069 |
- Position the assembled clutch group with the shaft in the vertical position. Position the hub assembly of the clutch that is being measured so that the hub assembly faces upward.
- Make sure that hub assembly (10) moves freely.
- Position the tip of a dial indicator on the side of the clutch pack of the transmission at location (B). Zero the indicator.
Show/hide table
Personal injury can result from applying air pressure without the lock ring securely in place. Make sure the lock ring (11) is securely in place before applying air pressure to the clutch pack.
- To check the running clearance for the clutch packs, apply approximately
140 kPa (20 psi) air pressure to passage (14) for clutch pack (12). - Piston (13) and the clutch pack (12) should move up. Determine the distance that the piston and the clutch pack has moved from the dial indicator. This is the running clearance for the clutch pack.
Note: Use this same procedure in order to determine the running clearances for the clutch pack for the existing clutch assemblies.