PARTS STOCK ACTION ONLY - CERTAIN REMANUFACTURED CRANKSHAFTS AND SHORT BLOCKS FOR 1160 AND 3208 ENGINES AND CERTAIN REM ANUFACTURED 1160 AND 3208 ENGINES NEED TO BE REMOVED FROM PARTS STOCK - PI7295 - MAILED US AND CANADA, CACO, COFA, BRAZIL , CFEL,
Usage:
@media screen {
div.divFooter {
display: none;
}
}
@media print {
div.divFooter {
position: fixed;
bottom: 0;
right: 0;
}
}
PARTS STOCK ACTION ONLY - CERTAIN REMANUFACTURED CRANKSHAFTS AND SHORT BLOCKS FOR 1160 AND 3208 ENGINES AND CERTAIN REM ANUFACTURED 1160 AND 3208 ENGINES NEED TO BE REMOVED FROM PARTS STOCK - PI7295 - MAILED US AND CANADA, CACO, COFA, BRAZIL , CFEL, COSA - REVISED 01/93
NOTE:   The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
October 19, 1992 (Revised January 1993) U-145 A-106 AU-94 B-55 E-90 O-113 PARTS STOCK CERTAIN REMANUFACTURED CRANKSHAFTS AND SHORT ACTION ONLY BLOCKS FOR 1160 AND 3208 ENGINES AND CERTAIN REMANUFACTURED 1160 AND 3208 ENGINES NEED TO BE REMOVED FROM PARTS STOCK 1202 PI7295 NOTE: This Revised Service Letter replaces the October 19, 1992 (Revised November 1992) Service Letter. Changes have been made to the Remanufactured 1160 and 3208 Engine Identification Numbers.
Termination Date
January 31, 1993
Problem
Certain remanufactured crankshafts and short blocks for 1160 and 3208 Engines and certain remanufactured 1160 and 3208 Engines need to be removed from parts stock.
Action Required
Remanufactured Crankshafts 1. Inspect all 0R1211 Remanufactured Crankshafts in parts stock with date codes prior to May 1, 1992. 2. Remove those with "MHT" stamped by the part number on a counterweight. Remanufactured Short Blocks 1. Inspect all 0R0653, 0R0778, 0R0936, 0R1153, 0R1157, 0R2076, 0R3038, and 0R3686 Remanufactured Short Blocks in parts stock. 2. If "STD" is marked on the container box, or the date code on the container box is later than May 1, 1992, do not remove it from parts stock. 3. If neither of the conditions noted in Step 2 exist, open the container to check the crankshaft size on the crankshaft-and-bore-size plate on the right side of the block. 4. If the crankshaft size indicated is standard or .020" undersize, mark the outside of the container "STD" or ".020 US", and return it to parts stock. 5. If the crankshaft size indicated is .050" undersized, perform the following test: A. Obtain cupric sulfate from a local pharmaceutical supply house. If unable to obtain locally, contact Spectrum Chemicals (1-800-772- 8786). Spectrum Chemicals will refer you to a distributor in your area. Order C-1425 in the 1 lb. container ($25.00 is the minimum order). (Mention that this is a one time order.) Mix 1 gram of the cupric sulfate with 10 milliliters of distilled water to yield a 10% (in water) solution. B. Use a dropper to apply one or two drops to a clean machined surface on the exposed rear flange of the crankshaft. If the solution turns reddish brown or copper color in less than 10 seconds the crankshaft is acceptable and the shortblock should be returned to parts stock. Stamp "D" on the crank and bore size plate and also mark outside of container ".050 US D" C. If solution does not turn color within 10 seconds, remove the short block from parts stock. Remanufactured 1160 and 3208 Engines 1. Inspect all remanufactured engines in parts stock with identification numbers within the ranges listed below: 5CD1-6882 57V1-34406 9WC1-836 62W1-70620 93Z1-8828 Check the following engine arrangements for the identification number ranges given. 0R0688 0R0976 0R1094 0R1099 0R1152 0R1156 0R2819 0R0776 0R1092 0R1095 0R1150 0R1154 0R1777 0R2875 0R0975 0R1093 0R1098 0R1151 0R1155 0R2818 0R3231 2. If the crankshaft size indicated on the crankshaft-and-bore-size plate is standard or .020" undersize, do not remove the engine from parts stock. 3. If the crankshaft size indicated is .050" undersize, perform the test described in Step 5 above. 4. If the cranshaft passes the test, stamp "D" on the crankshaft-and-bore- size plate on the block, and return the engine to parts stock. 5. If the crankshaft does not pass the test, remove the engine from parts stock.
Service Claim Allowances
Submit one claim for all remanufactured crankshafts, short blocks and engines removed from parts stock. No time will be allowed for checking short blocks or engines with solution as directed. One hour labor will be allowed for each crankshaft or short block that has to be removed from the box.
Parts Disposition
***** U.S. and Canadian Dealers ***** Return all remanufactured crankshafts, short blocks, and engines that are removed from parts stock with a copy of the completed core credit request packing form and a copy of the claim to: Caterpillar Inc. Attn: Core Receiving, Dock 3 Steve Stark - PI7295 202 Cardinal Drive Corinth, MS 38834 ***** All Other Dealers ***** Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Caterpillar Information System:
Product Support Program For Installing New Fuel Pressure Bypass Valve And Improved Fuel Filter On Certain E110B, E120B, E200B, EL200B, E240B, EL240B, E240C, EL240C, 320, 320 L, 325, And 325 L Excavators; 446 Backhoe Loaders; CS563 And CP563 Compactor Product Support Program For Installing New Fuel Pressure Bypass Valve And Improved Fuel Filter On Certain E110B, E120B, E200B, EL200B, E240B, EL240B, E240C, EL240C, 320, 320 L, 325, And 325 L Excavators; 446 Backhoe Loaders; CS563 And CP563 Compactor
Product Support Program For Replacing The 9Y3222 Injector Rocker Arms On Certain 205B, 206B, 211B, 212B, 213B, 214B, 224B, And 325 Excavators; D20D And D250D Articulated Trucks; 446 Backhoe Loaders; 950F Loaders; 3114 Industrial Engines; 3116 Truck E Product Support Program For Replacing The 9Y3222 Injector Rocker Arms On Certain 205B, 206B, 211B, 212B, 213B, 214B, 224B, And 325 Excavators; D20D And D250D Articulated Trucks; 446 Backhoe Loaders; 950F Loaders; 3114 Industrial Engines; 3116 Truck E
Product Support Program For Repairing Valve Failures On Certain 3606, 3608, 3612, And 3616 Engines Equipped With Remanufactured Cylinder Head(s) Product Support Program For Repairing Valve Failures On Certain 3606, 3608, 3612, And 3616 Engines Equipped With Remanufactured Cylinder Head(s)
Product Support Program For Replacing The Turbocharger Turbine Housing On Certain 3306C Truck Engines Product Support Program For Replacing The Turbocharger Turbine Housing On Certain 3306C Truck Engines
Digital Diagnostic Tools Need To Be Reworked To Be Used With The 3600 Family Of Spark Ignited Engines Digital Diagnostic Tools Need To Be Reworked To Be Used With The 3600 Family Of Spark Ignited Engines
Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock Certain 8N6862, 8N6863, 7E2867, And 7E2868 Water Seals Need To Be Removed From Parts Stock
Certain Batches Of Cat Engine Oil Need To Be Removed From Stock Certain Batches Of Cat Engine Oil Need To Be Removed From Stock
The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines The Fuel Injector Bore Needs To Be Machined In The Cylinder Heads Of Certain 3508, 3512, And 3516 Engines
Product Support Program For Replacing The Rear Yoke Of The Driveshaft On Certain 950F Loaders Product Support Program For Replacing The Rear Yoke Of The Driveshaft On Certain 950F Loaders
Product Support Program For Replacing The Camshaft On Certain 3306 and 3306B Truck Engines Product Support Program For Replacing The Camshaft On Certain 3306 and 3306B Truck Engines
Product Support Program For Cylinder Head Gasket Failures On Certain 3306 And 3306B Truck Engines Product Support Program For Cylinder Head Gasket Failures On Certain 3306 And 3306B Truck Engines
3S2708 Spring Pins Need To Be Removed From Parts Stock 3S2708 Spring Pins Need To Be Removed From Parts Stock
Product Support Program For Replacing The Aluminum Flywheel Housing Gasket On Certain 3408 Marine Engines Product Support Program For Replacing The Aluminum Flywheel Housing Gasket On Certain 3408 Marine Engines
Product Support Program For Replacing The Fuel Line Groups On Certain D6H And D7H Tractors; 14G And 140G Motor Graders; Challenger 65 Tractors; 235C Excavators; 615C And 627E Tractors; 637E Scrapers; 815B And 816B Compactors, 966E And 966F Loaders; A Product Support Program For Replacing The Fuel Line Groups On Certain D6H And D7H Tractors; 14G And 140G Motor Graders; Challenger 65 Tractors; 235C Excavators; 615C And 627E Tractors; 637E Scrapers; 815B And 816B Compactors, 966E And 966F Loaders; A
All 4P7135 Sleeves Need To Be Removed From Parts Stock All 4P7135 Sleeves Need To Be Removed From Parts Stock
Product Support Program For Installing New Fuel Injection Line Groups On Certain 3408 Generator Set, Industrial, And Marine Engines Product Support Program For Installing New Fuel Injection Line Groups On Certain 3408 Generator Set, Industrial, And Marine Engines
Product Support Program For Installing An Intake Manifold Heater On Certain 3306C Truck Engines Product Support Program For Installing An Intake Manifold Heater On Certain 3306C Truck Engines
Remove All 8N6862 And 8N6863 Seals From Parts Stock Remove All 8N6862 And 8N6863 Seals From Parts Stock
Product Support Program For Fuel Injectors On Certain Challenger 75 Tractors And 3176 Truck Engines Product Support Program For Fuel Injectors On Certain Challenger 75 Tractors And 3176 Truck Engines
The 9U5024 Master Nozzle Group Used On Certain Test Benches Needs To Be Replaced The 9U5024 Master Nozzle Group Used On Certain Test Benches Needs To Be Replaced
Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock Certain 7N4160 Switch Groups And 9W1077 Switch Assemblies Need To Be Removed From Parts Stock
All 3E1815, 3E8651, And 9X9655 Sensors Need To Be Removed From Parts Stock All 3E1815, 3E8651, And 9X9655 Sensors Need To Be Removed From Parts Stock
Product Support Program For Installing A New Expansion Tank Pressure Cap, Coolant Recovery Bottle, And Water Line Fitting On Certain 3208 Marine Engines Product Support Program For Installing A New Expansion Tank Pressure Cap, Coolant Recovery Bottle, And Water Line Fitting On Certain 3208 Marine Engines
Inlet Air Temperature Sensor Needs To Be Installed On Certain 1991 Model Year 3176 Truck Engines (7LG) Inlet Air Temperature Sensor Needs To Be Installed On Certain 1991 Model Year 3176 Truck Engines (7LG)