Product Support Program For Replacing The Electronic Control Group (Temperature/Pressure) On Certain 3208, 3304, 3306, 3406, 3408, 3412, 3508, 3512, 3516, 3606 SI, And 3612 SI Generator Set Engines Caterpillar


Product Support Program For Replacing The Electronic Control Group (Temperature/Pressure) On Certain 3208, 3304, 3306, 3406, 3408, 3412, 3508, 3512, 3516, 3606 SI, And 3612 SI Generator Set Engines

Usage:

Product Support Program For Replacing The Electronic Control Group (Temperature/Pressure) On Certain 3208, 3304, 3306, 3406, 3408, 3412, 3508, 3512, 3516, 3606 SI, And 3612 SI Generator Set Engines

SMCS - 4490 PS4757
 

April 24, 1992
U-63
A-45
AU-41
B-26
E-36
O-52
TM-5

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

NOTE: This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4757" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE: Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

Termination Date

April 30, 1993

Problem

A capacitor may not have been installed correctly in the 9X8203 Electronic Control Group (Temperature/Pressure) on certain 3208, 3304, 3306, 3406, 3408, 3412, 3508, 3512, 3516, 3606 SI, and 3612 SI Generator Set Engines.

Affected Product
Model & Identification Number

3208 (29A2278-2630; 30A4031-4863; 5YF1122-1285)

3304 (83Z5995-6730)

3306 (2AJ191-669; 85Z03798-08869)

3406 (2WB8116-10944; 4RG966-1360)

3408 (78Z3643-4376)

3412 (81Z7311-12361)

3508 (1ZF578-620; 23Z3484-3865; 70Z769-788)

3512 (3YF557-617; 24Z3679-4047; 67Z798-878)

3512 SI (4KC190-255)

3516 (4XF373-390; 25Z2156-2458; 73Z406-502)

3516 SI (3RC302-417)

3606 SI (3XF17-21)

3612 SI (1YG20-24)

Parts Needed

1 - 0R6556 Control Group

Action Required

Parts Stock

Remove all 9X8203 Electronic Control Groups (Temperature/Pressure) from parts stock.

Affected Product

Remove the existing 9X8203 Electronic Control Group (Temperature/Pressure) and replace it with a 0R6556 Control Group.

Service Claim Allowances

Parts Stock

Submit one claim for all 9X8203 Electronic Control Groups (Temperature/Pressure) removed from parts stock.

Affected Product

NOTE: This is a 1-hour job.

Parts Disposition

Parts Stock And Affected Product U.S. and Canadian Dealers

Return all 9X8203 Electronic Control Groups, that are removed from parts stock or from the affected product, and a copy of the claim to:

Caterpillar Inc.
Attn: Harmon\Griffith
Warehouse #4 Docks 7 thru 10
8201 N. University
Peoria, IL 61615

All Other Dealers

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Caterpillar Information System:

PRIORITY - NEW CONTROL GROUPS (PERSONALITY MODULES) NEED TO BE INSTALLED ON CERTAIN 3406B AND 3406C ENGINES - PI3584 - MAILED US AND CANADA, TRUCK TEPS - REVISED 05/92 PRIORITY - NEW CONTROL GROUPS (PERSONALITY MODULES) NEED TO BE INSTALLED ON CERTAIN 3406B AND 3406C ENGINES - PI3584 - MAILED US AND CANADA, TRUCK TEPS - REVISED 05/92
The Control Group (Personality Module) Needs To Be Replaced On Certain 460 HP 3406B PEEC Engines The Control Group (Personality Module) Needs To Be Replaced On Certain 460 HP 3406B PEEC Engines
Product Support Program For Replacing Sea Water Pump Shaft On Certain 3600 Family Of Engines Product Support Program For Replacing Sea Water Pump Shaft On Certain 3600 Family Of Engines
Product Support Program For Replacing Failed Cylinder Head Gaskets On Certain 3406B Truck Engines Product Support Program For Replacing Failed Cylinder Head Gaskets On Certain 3406B Truck Engines
PARTS STOCK ACTION ONLY - NEW AND REMANUFACTURED CYLINDER HEADS IN PARTS STOCK NEED TO BE REWORKED TO INCLUDE ADDITIONAL COO LANT FLOW PASSAGES - PI7281 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA, TRUCK TEPS PARTS STOCK ACTION ONLY - NEW AND REMANUFACTURED CYLINDER HEADS IN PARTS STOCK NEED TO BE REWORKED TO INCLUDE ADDITIONAL COO LANT FLOW PASSAGES - PI7281 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA, TRUCK TEPS
Product Support Program For Replacing The Cylinder Kits On Certain 3406B Truck Engines Product Support Program For Replacing The Cylinder Kits On Certain 3406B Truck Engines
Product Support Program For Product Support Program For Repairing Fuel Injectors On Certain 3176 Truck Engines Product Support Program For Product Support Program For Repairing Fuel Injectors On Certain 3176 Truck Engines
PARTS STOCK ACTION ONLY - NON-CURRENT 3406B PEEC ENGINE COMPONENTS NEED TO BE REMOVED FROM PARTS STOCK - PI7280 - MAI LED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA, TRUCK TEPS PARTS STOCK ACTION ONLY - NON-CURRENT 3406B PEEC ENGINE COMPONENTS NEED TO BE REMOVED FROM PARTS STOCK - PI7280 - MAI LED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA, TRUCK TEPS
PARTS STOCK ACTION ONLY - THE DEFLECTOR SHIELDS ON CERTAIN UNIT INJECTORS IN PARTS STOCK MAY FAIL - PI7278 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA, MARINE TEPS - REVISED 04/92 PARTS STOCK ACTION ONLY - THE DEFLECTOR SHIELDS ON CERTAIN UNIT INJECTORS IN PARTS STOCK MAY FAIL - PI7278 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA, MARINE TEPS - REVISED 04/92
A Set Screw Needs To Be Installed To Plug A Hole In The Intake Manifold Of Certain 3208 Engines A Set Screw Needs To Be Installed To Plug A Hole In The Intake Manifold Of Certain 3208 Engines
Product Support Program For Installing Turbocharger Improvements On Certain 3508, 3512, And 3516 Generator Set Engines Rated For 50HZ (1500 RPM) Product Support Program For Installing Turbocharger Improvements On Certain 3508, 3512, And 3516 Generator Set Engines Rated For 50HZ (1500 RPM)
The Bolts In The Timing Advance Mechanism May Loosen Or Break On Certain 3406B PEEC Truck Engines The Bolts In The Timing Advance Mechanism May Loosen Or Break On Certain 3406B PEEC Truck Engines
Product Support Program For Replacing The Fuel Lines And/Or Brackets On Certain 3412 Generator Set, Industrial, And Marine Engines Product Support Program For Replacing The Fuel Lines And/Or Brackets On Certain 3412 Generator Set, Industrial, And Marine Engines
Product Support Program For Tightening The Cylinder Head Bolts On Certain 3306 Truck Engines Product Support Program For Tightening The Cylinder Head Bolts On Certain 3306 Truck Engines
Product Support Program For Installing An Intake Manifold Heater Or An Exhaust Restrictor On Certain 3406B Engines Product Support Program For Installing An Intake Manifold Heater Or An Exhaust Restrictor On Certain 3406B Engines
New Aftercooler Cover And/Or Related Hardware Needs To Be Installed On Certain 3412 SI Engines New Aftercooler Cover And/Or Related Hardware Needs To Be Installed On Certain 3412 SI Engines
The Control Group (Personality Module) Needs To Be Replaced On Certain 3406B PEEC Engines The Control Group (Personality Module) Needs To Be Replaced On Certain 3406B PEEC Engines
The Governor Needs To Be Updated On Certain 3408 Generator Set, 3408 Industrial, And 3412 Generator Set Engines Equipped With a 3% Regulation Hydromechanical Governor And An Energized-To-Run Shut-Off Solenoid Group The Governor Needs To Be Updated On Certain 3408 Generator Set, 3408 Industrial, And 3412 Generator Set Engines Equipped With a 3% Regulation Hydromechanical Governor And An Energized-To-Run Shut-Off Solenoid Group
The Governor Rack Servo Cylinder Assembly Needs To Be Replaced On Certain 3306B And 3406B Truck Engines The Governor Rack Servo Cylinder Assembly Needs To Be Replaced On Certain 3306B And 3406B Truck Engines
New Spring Needs To Be Installed In The 7E6844 Seal Groups And In The Seal Groups Used In Various 3406 Water Pumps, And Gaskets Kits In Parts Stock New Spring Needs To Be Installed In The 7E6844 Seal Groups And In The Seal Groups Used In Various 3406 Water Pumps, And Gaskets Kits In Parts Stock
Product Support Program For Installing A Turbocharger Wastegate Opening Pressure Shim On Certain 3306C Truck Engines Product Support Program For Installing A Turbocharger Wastegate Opening Pressure Shim On Certain 3306C Truck Engines
3S2708 Spring Pins Need To Be Removed From Parts Stock 3S2708 Spring Pins Need To Be Removed From Parts Stock
Product Support Program For Cylinder Head Gasket Failures On Certain 3306 And 3306B Truck Engines Product Support Program For Cylinder Head Gasket Failures On Certain 3306 And 3306B Truck Engines
Product Support Program For Replacing The Camshaft On Certain 3306 and 3306B Truck Engines Product Support Program For Replacing The Camshaft On Certain 3306 and 3306B Truck Engines
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.