PSP FOR INSTALLING NEW ROCKER ARM BUTTONS THAT OPERATE WITH INJECTOR TAPPETS THAT ARE NOT FLAT ON CERTAIN 3606, 3608, 3612 AND 3616 ENGINES - PS0417 - MAILED US AND CANADA, CACO, COFA, BRAZIL, LIMITED CFEL, LIMITED COSA
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PSP FOR INSTALLING NEW ROCKER ARM BUTTONS THAT OPERATE WITH INJECTOR TAPPETS THAT ARE NOT FLAT ON CERTAIN 3606, 3608, 3612 AND 3616 ENGINES - PS0417 - MAILED US AND CANADA, CACO, COFA, BRAZIL, LIMITED CFEL, LIMITED COSA
NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
U-232 A-149 AU-150 B-38 E-99.1 O-142.1 1123 PS0417 NOTE: This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS0417" as Part Number, "7755" as Group Number, and "96" as Description Code. NOTE: This Program cancels and replaces the April 24, 1989 Service Letter - PS0374.
Termination Date
December 31, 1991
Problem
The 4W9294 Rocker Arm Button may break and fall off the fuel injector rocker arm. New buttons can be installed that will operate with injector tappets that are not flat. NOTE: It is no longer necessary to change injectors when circular wear patterns show up on the rocker arm buttons.
Affected Product
Model Identification Number 3606 8RB306-335 3608 6MC246-264 3612 9RC16-46 3616 1PD18-23
Parts Needed
Note: Quantities Per Cylinder ***** Parts for use on failed cylinders only ***** 1 - 0R5738 Fuel Injector Group or 1 - 0R5510 Fuel Injector Group 1 - 7W7226 Rocker Arm Assembly 1 - 619455 Seal - O-ring 1 - 6V3922 Seal - O-ring 1 - 8T0568 Seal - O-ring 2 - 6V1179 Seal - O-ring 1 - 7E7202 Button 1 - 7E7203 Insert ***** Parts for use on cylinders showing wear rings ***** 1 - 7E7202 Button 1 - 7E7203 Insert 1 - 6V3922 Seal - O-ring
Action Required
If a button failure occurs, install the parts listed for use on failed cylinders only. Inspect the buttons on the other cylinders for a circular wear pattern. If any of the other buttons have a circular wear pattern resembling tree growth rings, replace the buttons, inserts and O-ring Seals for those cylinders showing wear. NOTE: The insert is a press fit in the rocker arm. A press will be required to install the new inserts in the rocker arms.
Service Claim Allowances
Product Caterpillar Dealer Suggested Customer Suggested smu Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs. (C/L) (Sell) (C/L) (Sell) 3606 Engines 0-5000 100% 5 0 0 0 0 3608 Engines 0-5000 100% 6 0 0 0 0 3612 Engines 0-5000 100% 8 0 0 0 0 3616 Engines 0-5000 100% 9 0 0 0 0 NOTE: This is a 5 to 9 hour job.
Parts Disposition
All parts removed (with the exception of cores used for Caterpillar Remanufactured parts) should be rendered useless and scrapped immediately upon completion of the repair.
Caterpillar Information System:
PARTS STOCK ACTION ONLY - ELECTRONIC UNIT INJECTOR GROUPS USED IN CERTAIN 3176 ENGINES NEED TO BE REMOVED FROM PARTS STOCK - PI7 221 - MAILED US AND CANADA, TRUCK TEPS PARTS STOCK ACTION ONLY - ELECTRONIC UNIT INJECTOR GROUPS USED IN CERTAIN 3176 ENGINES NEED TO BE REMOVED FROM PARTS STOCK - PI7 221 - MAILED US AND CANADA, TRUCK TEPS
PARTS STOCK ACTION ONLY - 9Y1044 SPACER ASSEMBLY USED IN 3176 ENGINES NEEDS TO BE INSPECTED FOR CORRECT THICKNESS - PI7222 - MAI LED US AND CANADA, TRUCK TEPS PARTS STOCK ACTION ONLY - 9Y1044 SPACER ASSEMBLY USED IN 3176 ENGINES NEEDS TO BE INSPECTED FOR CORRECT THICKNESS - PI7222 - MAI LED US AND CANADA, TRUCK TEPS
PSP FOR UPDATING CERTAIN 3116 INDUSTRIAL ENGINES; AND THE ENGINES IN CERTAIN E200B, EL200B, 213B, AND 214B EXCAVATORS - PS4 359 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA PSP FOR UPDATING CERTAIN 3116 INDUSTRIAL ENGINES; AND THE ENGINES IN CERTAIN E200B, EL200B, 213B, AND 214B EXCAVATORS - PS4 359 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
PRIORITY - NEW CAMSHAFT SEGMENT NEEDS TO BE INSTALLED IN CERTAIN 3616 ENGINES - PI3433 - MAILED CACO, LIMITED CFEL, LIM ITED COSA PRIORITY - NEW CAMSHAFT SEGMENT NEEDS TO BE INSTALLED IN CERTAIN 3616 ENGINES - PI3433 - MAILED CACO, LIMITED CFEL, LIM ITED COSA
PSP FOR INSTALLING UNIT INJECTOR ROCKER ARMS, EXHAUST VALVE ROCKER ARMS, AND PISTON CROWNS IN CERTAIN 3176 TRUCK ENGINES - PS4 375 - MAILED US AND CANADA, TRUCK TEPS PSP FOR INSTALLING UNIT INJECTOR ROCKER ARMS, EXHAUST VALVE ROCKER ARMS, AND PISTON CROWNS IN CERTAIN 3176 TRUCK ENGINES - PS4 375 - MAILED US AND CANADA, TRUCK TEPS
PSP FOR EXHAUST MANIFOLD LEAKS ON CERTAIN 3608 ENGINES - PS0383 - MAILED US AND CANADA, LIMITED CACO, LIMITED COFA, LIM ITED CFEL, LIMITED COSA PSP FOR EXHAUST MANIFOLD LEAKS ON CERTAIN 3608 ENGINES - PS0383 - MAILED US AND CANADA, LIMITED CACO, LIMITED COFA, LIM ITED CFEL, LIMITED COSA
PARTS STOCK ACTION ONLY - THE 7C9699 COMPRESSOR NUT NEEDS TO HAVE THE TORQUE INCREASED ON CERTAIN TURBOCHARGER GROUPS AND CAR TRIDGE GROUPS USED ON 3176 ENGINES - MAILED US AND CANADA, TRUCK TEPS PARTS STOCK ACTION ONLY - THE 7C9699 COMPRESSOR NUT NEEDS TO HAVE THE TORQUE INCREASED ON CERTAIN TURBOCHARGER GROUPS AND CAR TRIDGE GROUPS USED ON 3176 ENGINES - MAILED US AND CANADA, TRUCK TEPS
PARTS STOCK ACTION ONLY - BOLTS AND WASHERS THAT WERE USED TO HOLD THE COUNTERWEIGHT ON THE CRANKSHAFT IN SOME OF THE 3500 SER IES FAMILY OF ENGINES NEED TO BE REMOVED FROM PARTS STOCK - PI7215 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA, PARTS STOCK ACTION ONLY - BOLTS AND WASHERS THAT WERE USED TO HOLD THE COUNTERWEIGHT ON THE CRANKSHAFT IN SOME OF THE 3500 SER IES FAMILY OF ENGINES NEED TO BE REMOVED FROM PARTS STOCK - PI7215 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA,
PARTS STOCK ACTION ONLY - CERTAIN ELECTRIC STARTING MOTORS USED ON THE 3100 SERIES FAMILY OF ENGINES NEED TO BE REMOVED FRO M PARTS STOCK - PI7218 - MAILED US AND CANADA PARTS STOCK ACTION ONLY - CERTAIN ELECTRIC STARTING MOTORS USED ON THE 3100 SERIES FAMILY OF ENGINES NEED TO BE REMOVED FRO M PARTS STOCK - PI7218 - MAILED US AND CANADA
PSP FOR INSTALLING A NEW TRANSDUCER MODULE/ELECTRONIC CONTROL MODULE (ECM) WITH AN O-RING SEALING JOINT ON CERTAIN 3176 ENG INES - PS0397 - MAILED US AND CANADA, TRUCK TEPS PSP FOR INSTALLING A NEW TRANSDUCER MODULE/ELECTRONIC CONTROL MODULE (ECM) WITH AN O-RING SEALING JOINT ON CERTAIN 3176 ENG INES - PS0397 - MAILED US AND CANADA, TRUCK TEPS
PSP FOR PREDELIVERY INSPECTION OF 3176 ENGINES - PS9128 - MAILED US AND CANADAC TRUCK TEPS PSP FOR PREDELIVERY INSPECTION OF 3176 ENGINES - PS9128 - MAILED US AND CANADAC TRUCK TEPS
SERVICE LETTER SUPPLEMENT FOR MAY 17, 1989 SL - PS4300 - PSP FOR RETAINING RING LOSS ON CERTAIN 3406B TRUCK ENGINES - MAI LED US AND CANADA, CACO, COFA, CFEL, TRUCK TEPS, LIMITED COSA SERVICE LETTER SUPPLEMENT FOR MAY 17, 1989 SL - PS4300 - PSP FOR RETAINING RING LOSS ON CERTAIN 3406B TRUCK ENGINES - MAI LED US AND CANADA, CACO, COFA, CFEL, TRUCK TEPS, LIMITED COSA
PSP FOR INSTALLING A NEW HOSE IN THE AIR LINES GROUP OF CERTAIN 3116 TA GENERATOR SET ENGINES - PS4409 - MAILED US AND CAC O, CFEL, COSA, LIMITED COFA PSP FOR INSTALLING A NEW HOSE IN THE AIR LINES GROUP OF CERTAIN 3116 TA GENERATOR SET ENGINES - PS4409 - MAILED US AND CAC O, CFEL, COSA, LIMITED COFA
The 8T0892 Collar Assemblies Used In Various Tool Groups For The 3600 Family Of Engines May Fail The 8T0892 Collar Assemblies Used In Various Tool Groups For The 3600 Family Of Engines May Fail
PRIORITY - NEW WASHERS NEED TO BE INSTALLED ON THE BOLTS THAT HOLD THE COUNTERWEIGHT TO THE CRANKSHAFT IN CERTAIN 777B, 789 TRU CKS; 3508, 3512, 3516 ENGINES - PI3444 - MAILED US AND CANADA, CFEL, COSA, MARINE TEPS, LIMITED CACO, LIMITED COFA PRIORITY - NEW WASHERS NEED TO BE INSTALLED ON THE BOLTS THAT HOLD THE COUNTERWEIGHT TO THE CRANKSHAFT IN CERTAIN 777B, 789 TRU CKS; 3508, 3512, 3516 ENGINES - PI3444 - MAILED US AND CANADA, CFEL, COSA, MARINE TEPS, LIMITED CACO, LIMITED COFA
PSP FOR CRANKSHAFTS IN CERTAIN D10 TRACTORS, D348 ENGINES, 776 TRACTORS, 777 TRUCKS, AND 992 LOADERS - PS0428 - MAILED US AND CAN ADA, CACO, COFA, CFEL, COSA PSP FOR CRANKSHAFTS IN CERTAIN D10 TRACTORS, D348 ENGINES, 776 TRACTORS, 777 TRUCKS, AND 992 LOADERS - PS0428 - MAILED US AND CAN ADA, CACO, COFA, CFEL, COSA
PARTS STOCK ACTION ONLY - NEW CYLINDER HEAD GASKETS USED ON 3408 AND 3412 ENGINES - PI7228 - MAILED US AND CANADA, CACO, COF A, BRAZIL, CFEL, COSA, MARINE TEPS PARTS STOCK ACTION ONLY - NEW CYLINDER HEAD GASKETS USED ON 3408 AND 3412 ENGINES - PI7228 - MAILED US AND CANADA, CACO, COF A, BRAZIL, CFEL, COSA, MARINE TEPS
PRIORITY - THE CRANKSHAFT NEEDS TO BE INSPECTED AND REPLACED IF NECESSARY IN CERTAIN 3516 MARINE, GENERATOR SET, INDUSTRIAL SPA RK IGNITED, AND LOCOMOTIVE ENGINES; AND 789 TRUCKS - PI3429 - MAILED US AND CANADA, CACO, COFA, LIMITED CFEL, LIMITED COSA PRIORITY - THE CRANKSHAFT NEEDS TO BE INSPECTED AND REPLACED IF NECESSARY IN CERTAIN 3516 MARINE, GENERATOR SET, INDUSTRIAL SPA RK IGNITED, AND LOCOMOTIVE ENGINES; AND 789 TRUCKS - PI3429 - MAILED US AND CANADA, CACO, COFA, LIMITED CFEL, LIMITED COSA
PARTS STOCK ACTION ONLY - 9W9789 SEGMENTS IN PARTS STOCK NEED TO BE INSPECTED FOR MISSING CHAMFER - PI7229 - MAILED US AND CAN ADA, CACO, COFA, BRAZIL, CFEL, COSA PARTS STOCK ACTION ONLY - 9W9789 SEGMENTS IN PARTS STOCK NEED TO BE INSPECTED FOR MISSING CHAMFER - PI7229 - MAILED US AND CAN ADA, CACO, COFA, BRAZIL, CFEL, COSA
PSP FOR INSTALLING DETONATION SENSITIVE TIMING CONTROLS ON CERTAIN 3512 AND 3516 SI ENGINES - PS4400 - MAILED US AND CAN ADA, CACO, COSA PSP FOR INSTALLING DETONATION SENSITIVE TIMING CONTROLS ON CERTAIN 3512 AND 3516 SI ENGINES - PS4400 - MAILED US AND CAN ADA, CACO, COSA
NOTIFICATION OF JACOBS REWORK PROGRAM FOR CERTAIN JACOBS MODEL C317 CONTROL MODULES USED ON 3176 ENGINES - MAILED US AND CAN ADA, LIMITED TRUCK TEPS NOTIFICATION OF JACOBS REWORK PROGRAM FOR CERTAIN JACOBS MODEL C317 CONTROL MODULES USED ON 3176 ENGINES - MAILED US AND CAN ADA, LIMITED TRUCK TEPS
SERVICE LETTER EXTENSION FOR APRIL 11, 1987 SL - PS0309 - PSP FOR CAMSHAFT FAILURES; 3406B TRUCK ENGINES - MAILED US AND CAN ADA, TRUCK TEPS SERVICE LETTER EXTENSION FOR APRIL 11, 1987 SL - PS0309 - PSP FOR CAMSHAFT FAILURES; 3406B TRUCK ENGINES - MAILED US AND CAN ADA, TRUCK TEPS
SERVICE LETTER EXTENSION FOR OCTOBER 5, 1988 SL - PS4260 PSP FOR WIRE ABRASION AND/OR WATER IN THE AIR RATIO LINES GROUP BOO ST LINE ON CERTAIN 3406B ENGINES EQUIPPED WITH PROGRAMMABLE ELECTRONIC ENGINE CONTROL (PEEC) - MAILED US AND CANADA, TRUCK TE SERVICE LETTER EXTENSION FOR OCTOBER 5, 1988 SL - PS4260 PSP FOR WIRE ABRASION AND/OR WATER IN THE AIR RATIO LINES GROUP BOO ST LINE ON CERTAIN 3406B ENGINES EQUIPPED WITH PROGRAMMABLE ELECTRONIC ENGINE CONTROL (PEEC) - MAILED US AND CANADA, TRUCK TE
PSP FOR INSTALLING A NEW FUEL SHUTOFF SOLENOID ON CERTAIN 3116 ENGINES USED IN CHEVROLET KODIAK AND GMC TOPKICK TRUCKS - PS4 441 - MAILED US AND CANADA, LIMITED TRUCK TEPS PSP FOR INSTALLING A NEW FUEL SHUTOFF SOLENOID ON CERTAIN 3116 ENGINES USED IN CHEVROLET KODIAK AND GMC TOPKICK TRUCKS - PS4 441 - MAILED US AND CANADA, LIMITED TRUCK TEPS