PSP FOR OIL OVER CARRY ON CERTAIN 3208 INDUSTRIAL ENGINES - MAILED US AND CANADA
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PSP FOR OIL OVER CARRY ON CERTAIN 3208 INDUSTRIAL ENGINES - MAILED US AND CANADA
NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
U-50 1074 PS4222 NOTE: This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4222" as Part Number and "7755" as Group Number.
Termination Date
March 31, 1989
Problem
Certain 3208 Industrial Engines when used in snow groomers which operate on steep slope may experience an oil carry over problem. An additional PCV valve needs to be added to improve crankcase ventilation.
Affected Product
Model Identification Number 3208 3Z3998, 3999, 4001, 4002, 4004, 4006, 4008, 4009, 4012, 4014, 4074, 4081, 4084, 4089, 4091, 4095, 4115, 4116, 4120, 4123, 4130, 4132, 4136, 4138, 4141, 4143, 4195, 4201, 4209, 4212, 4217, 4220, 4270, 4273, 4278, 4280, 4285, 4287, 4291, 4296, 4304, 4306, 4308, 4312, 4314, 4316, 4320, 4321, 4340, 4341, 4561, 4564-4566, 4568-4570, 4573-4575, 4590-4595, 4597-4599, 4602, 4683-4686, 4689, 4690, 4692-4696, 4751, 4752, 4754, 4756, 4759, 4760, 4764, 4766, 4777, 4787, 4789, 4792, 4794, 4798, 4803, 4809, 4827, 4829, 4832, 4835, 4844, 4846, 4849, 4850, 4858, 4873-4875, 4877-4880, 4893, 4897, 4908, 4921, 4925, 4935, 4946, 4949, 5270, 5272, 5278, 5281, 5287, 5299, 5301, 5303, 5305-5308, 5310, 5314, 5315, 5317-5319, 5321, 5322, 5324, 5432, 5434, 5540, 5542, 5567, 5625, 5776, 5781, 5788, 5792, 5799, 5804, 5810, 5814, 5819, 5826, 5905, 5909, 5914, 5917, 5923, 5928, 5937, 5938, 5947, 5948, 6021, 6025, 6030, 6034, 6039, 6043, 6051, 6053, 6058, 6060, 6121, 6124, 6127, 6131, 6134, 6140, 6143, 6146, 6148, 6153, 6165, 6166, 6168, 6169, 6171, 6173, 6177, 6179, 6181, 6182
Parts Needed
1 - 7C6353 Valve Assembly 2 - 2S3440 Clamp 1 - 9L8786 Gasket 1 - 9L8733 Adapter (if needed) 1 - 9N6094 Hose
Action Required
Remove the right valve cover. Install the new PCV valve using 9S3263 Thread Lock on the threads of the bolts that hold the PCV valve to the valve cover. Install the new gasket and valve cover. Install the hose and clamps and adapter if needed. Do not overfill the engine with oil. Too high of oil level will contribute to oil carry over.
Service Claim Allowances
Product Caterpillar Dealer Suggested Customer Suggested smu/age Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs. whichever (D/N) (Cost) (C/L) (Sell) comes first 0-3000 100% 1 0 0 0 0 NOTE: This is a 1-hour job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Caterpillar Information System:
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SERVICE LETTER SUPPLEMENT FOR AUGUST 18, 1987 SL - PS0322 - PSP FOR WATER PUMP SEAL FAILURES IN 3406...92U, 3406B...7FB TRU CK ENGINES - MAILED US AND CANADA, COSA, TRUCK TEPS SERVICE LETTER SUPPLEMENT FOR AUGUST 18, 1987 SL - PS0322 - PSP FOR WATER PUMP SEAL FAILURES IN 3406...92U, 3406B...7FB TRU CK ENGINES - MAILED US AND CANADA, COSA, TRUCK TEPS
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PRIORITY - OIL PUMP BOLT NEEDS TO BE RETIGHTENED ON CERTAIN 215B AND 225B EXCAVATORS; 936, 950B AND 966D LOADERS; 3304 AND 330 6 GENERATOR SET ENGINES - MAILED US, CANADA, COSA PRIORITY - OIL PUMP BOLT NEEDS TO BE RETIGHTENED ON CERTAIN 215B AND 225B EXCAVATORS; 936, 950B AND 966D LOADERS; 3304 AND 330 6 GENERATOR SET ENGINES - MAILED US, CANADA, COSA
SERVICE LETTER EXTENSION - AUGUST 5, 1986 - PS0276; PSP FOR CYLINDER HEAD GASKET FAILURES ON SOME 3208 ENGINES - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, TRUCK, MARINE & AGRICULTURE TEPS SERVICE LETTER EXTENSION - AUGUST 5, 1986 - PS0276; PSP FOR CYLINDER HEAD GASKET FAILURES ON SOME 3208 ENGINES - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, TRUCK, MARINE & AGRICULTURE TEPS
PSP FOR OIL PUMP ROTOR ASSEMBLY FAILURES IN CERTAIN 3204 ENGINES - MAILED US AND CANADA, CACO, COFA, CFEL, COSA - SER VICE LETTER EXTENSION PSP FOR OIL PUMP ROTOR ASSEMBLY FAILURES IN CERTAIN 3204 ENGINES - MAILED US AND CANADA, CACO, COFA, CFEL, COSA - SER VICE LETTER EXTENSION
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SERVICE LETTER SUPPLEMENT FOR APRIL 2, 1986 SL - PS4021 - PSP FOR FUEL TRANSFER PUMP VALVES; 3406B TRUCK, MARINE, INDUSTRIAL, GE NERATOR SET ENGINES; 16G MOTOR GRADER; 245 EXCAVATOR, FRONT SHOVELS; 824C TRACTOR, 825C, 826C COMPACTORS; 980C LOADERS - SERVICE LETTER SUPPLEMENT FOR APRIL 2, 1986 SL - PS4021 - PSP FOR FUEL TRANSFER PUMP VALVES; 3406B TRUCK, MARINE, INDUSTRIAL, GE NERATOR SET ENGINES; 16G MOTOR GRADER; 245 EXCAVATOR, FRONT SHOVELS; 824C TRACTOR, 825C, 826C COMPACTORS; 980C LOADERS -
SERVICE LETTER SUPPLEMENT FOR MARCH 31, 1984 SL - PI1075 - SAFETY - MODIFICATION NEEDED FOR FUEL LINES FOR PRESSURE AND FUE L FILTER DIFFERENTIAL PRESSURE GAUGES ON CERTAIN 3500 FAMILY ENGINES - MAILED US AND CANADA, CACO, COFA, CFEL, COSA SERVICE LETTER SUPPLEMENT FOR MARCH 31, 1984 SL - PI1075 - SAFETY - MODIFICATION NEEDED FOR FUEL LINES FOR PRESSURE AND FUE L FILTER DIFFERENTIAL PRESSURE GAUGES ON CERTAIN 3500 FAMILY ENGINES - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
PSP FOR FLUCTUATION OF LOW IDLE RPM ON CERTAIN 3406B TRUCK ENGINES - MAILED US AND CANADA, COFA, TRUCK TEPS, LIMITED COSA PSP FOR FLUCTUATION OF LOW IDLE RPM ON CERTAIN 3406B TRUCK ENGINES - MAILED US AND CANADA, COFA, TRUCK TEPS, LIMITED COSA
PSP FOR INCORRECTLY ADJUSTED AIR FUEL RATIO CONTROL ON CERTAIN 3208 TRUCK ENGINES - MAILED US AND CANADA, TRUCK TEPS PSP FOR INCORRECTLY ADJUSTED AIR FUEL RATIO CONTROL ON CERTAIN 3208 TRUCK ENGINES - MAILED US AND CANADA, TRUCK TEPS
PSP FOR EXCESSIVE OIL CONSUMPTION IN CERTAIN 3406B TRUCK ENGINES - MAILED US AND CANADA, COFA, TRUCK TEPS PSP FOR EXCESSIVE OIL CONSUMPTION IN CERTAIN 3406B TRUCK ENGINES - MAILED US AND CANADA, COFA, TRUCK TEPS
PSP FOR FAILURES OF RETAINERS FOR THE GOVERNOR, FLYWEIGHT DOWELS ON CERTAIN 3406B TRUCK ENGINES - MAILED US AND CANADA, COF A, TRUCK TEPS, LIMITED COSA TRUCK TEPS, LIMITED COSA PSP FOR FAILURES OF RETAINERS FOR THE GOVERNOR, FLYWEIGHT DOWELS ON CERTAIN 3406B TRUCK ENGINES - MAILED US AND CANADA, COF A, TRUCK TEPS, LIMITED COSA TRUCK TEPS, LIMITED COSA
PSP FOR DAMAGED BOLTS IN GOVERNOR FLYWEIGHT CARRIER AND AUTO TIMING ADVANCE UNITS IN D8N, 621E, 623E, 627E, 824C TRACTORS; 980 C LOADERS; 245 EXCAVATORS; 16G MOTOR GRADERS; 825C, 826C COMPACTORS; 3406 INDUSTRIAL, MARINE, GEN SET, TRUCK ENGINES - MAIL PSP FOR DAMAGED BOLTS IN GOVERNOR FLYWEIGHT CARRIER AND AUTO TIMING ADVANCE UNITS IN D8N, 621E, 623E, 627E, 824C TRACTORS; 980 C LOADERS; 245 EXCAVATORS; 16G MOTOR GRADERS; 825C, 826C COMPACTORS; 3406 INDUSTRIAL, MARINE, GEN SET, TRUCK ENGINES - MAIL
PSP FOR DAMAGED BOLTS IN GOVERNOR FLYWEIGHT CARRIER AND AUTO TIMING ADVANCE UNITS IN 3406B INDUSTRY, MARINE, GEN SET AND TRU CK ENGINES - MAILED TRUCK TEPS, AGRICULTURE TEPS AND MARINE TEPS PSP FOR DAMAGED BOLTS IN GOVERNOR FLYWEIGHT CARRIER AND AUTO TIMING ADVANCE UNITS IN 3406B INDUSTRY, MARINE, GEN SET AND TRU CK ENGINES - MAILED TRUCK TEPS, AGRICULTURE TEPS AND MARINE TEPS
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SOME OR1744 REMANUFACTURED NOZZLES IN PARTS STOCK MAY LOSE NOZZLE TIPS - MAILED US, CANADA, CACO, COFA, BRAZIL, CFEL, COS A SOME OR1744 REMANUFACTURED NOZZLES IN PARTS STOCK MAY LOSE NOZZLE TIPS - MAILED US, CANADA, CACO, COFA, BRAZIL, CFEL, COS A
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PSP FOR INCORRECT STARTING SYSTEM CIRCUIT BREAKER AND/OR WIRE CONNECTION ON CERTAIN 3116 GENERATOR SETS - MAILED US AND CAN ADA, CACO, CFEL, LIMITED COSA PSP FOR INCORRECT STARTING SYSTEM CIRCUIT BREAKER AND/OR WIRE CONNECTION ON CERTAIN 3116 GENERATOR SETS - MAILED US AND CAN ADA, CACO, CFEL, LIMITED COSA