Usage:
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November 2007 |
SystemOne? WORN LINK BOXES
With the introduction of SystemOne? it may be necessary to replace a link box before the entire link assembly has reached its 100% total wear life. The following tables provide you options on which link box you should use to best match the wear on the link assembly. By selecting the correct link box, it will help maintain the benefit of a smooth ride and fine grading capabilities. It is recommended that if the link assembly is greater than 40% worn, then you should replaced with a 70% worn link box.
Standard SystemOne Link Boxes
Machine |
New Link Box Part No. |
Link Height New mm |
70% Worn Link Box Part No. |
Link Height 70% Worn mm |
D6T/R/H, 963D/C |
134 |
125 |
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D6N/M, D5H, 953D/C |
122 |
114 |
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D5N/M, D4H, D5G/C |
108 |
102 |
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D5K, D6K |
108 |
102 |
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D3K/G/C, D4K/G/C |
93 |
87 |
Offset SystemOne Link Boxes
Machine |
New Link Box Part No. |
Link Height New mm |
70% Worn Link Box Part No. |
Link Height 70% Worn mm |
D6T/R/H, 963D/C |
134 |
125 |
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D6N/M, D5H, 953D/C |
122 |
114 |
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D5N/M, D4H, D5G/C |
108 |
102 |
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D3K/G/C, D4K/G/C |
93 |
87 |
Reworking SystemOne Standard Links
Reworking SystemOne standard links to provide a smooth transition within the link assembly and the replacement 70% worn link boxes is as follows:
? Perform the same procedure as you have for conventional track links (milling, grinding, or etc).
? No Grinder burn allowed on finished rail surface
? Deburr sharp edges.
Custom Track Service (CTS)
When performing Custom Track Service on new boxes and 70% worn link boxes, refer to the following wear charts found in following:
? CTS handbook 16th Edition (Media No. PEKP9400-04)
? CTS 5.5
Tom Robertson
Marketing & Product Support Division
Undercarriage Marketing Division
CV4111-Tel: (309) 675-7879
E-mail: Robertson_Thomas@cat.com
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