C7.1-XQ200 Rental Generator Set Caterpillar


Control Panel

Usage:

C7.1 MRP

Electronic Control Module (Generator Set)



Illustration 1g02082653
EMCP 4 Control System Panel
(1) Display screen
(2) AC overview key
(3) Engine overview key
(4) Main menu key
(5) Alarms acknowledge key
(6) Reset event key
(7) Event log
(8) Run key
(9) Auto key
(10) Stop key
(11) Escape key
(12) Up key
(13) Right key
(14) OK/enter key
(15) Down key
(16) Left key

Navigation Keys

AC Overview (2) - The "AC OVERVIEW" key will navigate the display to the first screen of AC information. The "AC OVERVIEW" information contains various AC parameters that summarize the electrical operation of the generator set.

Engine Overview (3) - The "ENGINE OVERVIEW" key will navigate the display to the first screen of engine information. The "ENGINE OVERVIEW" information contains various engine parameters that summarize the operation of the generator set.

Main Menu Key (4) - The "MAIN MENU"key will navigate the display to the main menu directly without having to navigate out of menus.

Acknowledge Key (5) - Pressing the "ACKNOWLEDGE" key will cause the horn relay to turn off. The horn relay being turned off will silence the horn. Pressing the "ACKNOWLEDGE" key will also cause any red or yellow flashing lights to either turn off or to come on continuously. The "ACKNOWLEDGE" key will also send out a global alarm silence signal on the J1939 Data Link. Annunciators on the J1939 Data Link can be configured to silence their individual horns upon receipt of the global acknowledge.

Reset Key (6) - Pressing the "RESET" key will reset all events that can be reset currently (events that are PRESENT cannot be reset)..

Event Log Key (7) - Pressing the "EVENT LOG" key will navigate the display to the event log.

RUN Key (8) - Pressing the "RUN" key will put the generator set into a mode where it will attempt to start the engine except in cases where there are any active or present shutdown events.

AUTO Key (9) - Pressing the "AUTO" key will cause the engine to enter the "AUTO" mode. The engine will start if the module receives a start command from a remote-start source.

STOP Key (10) - Pressing the "STOP" key will put the generator set into a mode where it stops the engine. Depending on the configuration, the set may run on for a cooldown period before stopping the engine.

Escape Key (11) - The "ESCAPE" key is used to navigate through the menus. When the key is pressed, the user moves backward or the user moves upward through the menus. The "ESCAPE" key is also used to exit out of entering data when the user is programming the setpoints. If the "ESCAPE" key is pressed while the user is programming the setpoints, changes made on the screen will not be saved to memory.

Up Key (12) - The "UP" key is used to navigate through the various menus and monitoring screens. The "UP" key is also used when a setpoint is entered. When entering numeric data, the "UP" key is used to increment the digits (0-9). If the setpoint requires selection from a list, the "UP" key is used to navigate UP through the list.

Right Key (13) - The "RIGHT" key is used during setpoint adjustment. The "RIGHT" key is used to select which digit is edited while entering numeric data. The "RIGHT" key is also used during some setpoint adjustments to select or to unselect a check box. If a check box has a check mark, the function has been enabled. Pressing the "RIGHT" key will disable the function. Pressing the "RIGHT" key will also cause the check mark to disappear. If the check box does not have a check mark, the function is disabled. Pressing the "RIGHT" key will enable the function. Pressing the "RIGHT" key will also cause a check mark to appear.

OK/enter Key (14) - The "ENTER" key is used to navigate through the menus. When the key is pressed, the user moves forward or the user moves downward through the menus. The "ENTER" key is also used to save any changes while the setpoints are being programmed. Pressing the "OK" key during programming the setpoints causes the changes to be saved to memory.

Down Key (15) - The "DOWN" key is used to navigate downward through the various menus or screens. The "DOWN" key is also used to program the setpoints. The "DOWN" key is used to decrease the digits when entering numeric data. If the setpoint requires selection from a list, the "DOWN" key is used to navigate DOWN through the list.

Left Key (16) - The "LEFT" key is used during setpoint adjustment. The "LEFT" key is used to select the digit that is edited during the entry of numeric data. The "LEFT" key is also used during some of the setpoint adjustments to select a check box. The key is also used to unselect a check box. If a check box has a check mark, pressing the "LEFT" key will disable the function. Pressing the key will also remove the check mark. Pressing the "LEFT" key will also cause the check mark to disappear. If the check box does not have a check mark, pressing the "LEFT" key will enable the function. Pressing the "LEFT" key will also cause a check mark to appear.

Alarm Indicators

Yellow Warning Lamp - A yellow warning lamp is located above the "ACKNOWLEDGE" key. A flashing yellow light indicates that there are active warnings that have not been acknowledged. A continuous yellow light indicates that there are acknowledged warnings that are active. If there are any active warnings, the yellow light will change from flashing yellow to continuous yellow after the "ACKNOWLEDGE" key is pressed. If there are no longer any active warnings, the yellow light will turn off after the "ACKNOWLEDGE" key is pressed.

Red Shutdown Lamp - A red shutdown lamp is located above the "RESET" key. A flashing red light indicates that there are active shutdowns that have not been acknowledged. A continuous red light indicates that there are active shutdowns that have been acknowledged. If there are any active shutdowns, the red light will change from flashing red to continuous red after the "ACKNOWLEDGE" key is pressed. Any condition that has caused a shutdown must be manually reset. If there are no longer any active shutdowns, the red light will turn off.

Digital Inputs

There are several digital inputs and outputs on "EMCP 4.1" and "EMCP 4.2". For detailed information about the inputs on this electronic control module, see Systems Operation, Troubleshooting, Testing, and Adjusting, UENR7097, "EMCP4.2B".

Control Panel



Illustration 2g03062656
(1) Voltage adjust switch
(2) Ammeter
(3) Fuel level display button
(4) Fuel gauge
(5) Panel lamps push button
(6) Idle/Rated switch
(7) Temperature - wait to start lamp
(8) Horn
(9) High Exhaust System Temperature (HEST) lamp
(10) Electronic Technician (ET) port
(11) Diesel Particulate Filter (DPF) indicator
(12) Engine ECM switch
(13) Fuel prime push button
(14) Emergency stop push button

Voltage Adjust Switch (1) - This switch can be used to raise the voltage. The switch can also be used to lower the voltage.

Ammeter (2) - This meter indicates battery charge level when shore power is connected.

Fuel Level Display Button (3) - The fuel gauge is activated by a momentary action push button. The gauge stays on as long as the button is depressed.

Fuel Gauge (4) - This gauge displays the level of the fuel.

Panel Light Push Button (5) - The panel lights are activated by a momentary action push button. Lamps stay on as long as the button is depressed.

Idle/Rated Switch (6) - When in the UP position, the unit is in idle. When in the DOWN position, the unit is in rated/auto speed.

Engine Start Temperature Indicator (7) - When active, this lamp indicates that the ECM has activated the glow plugs. Wait to start until the light is inactive.

Horn (8) - The horn provides an audible alarm.

High Exhaust System Temperature (HEST) Lamp (9) - The lamp is illuminated when the ARD is activated and the exhaust temperature is greater than 450 °C (842 °F).

Electronic Technician (ET) Port (10) - This service port allows service personnel to connect a laptop computer to the machine electronics using Cat Electronic Technician. This connection will allow service personnel to interrogate the machine systems and engine systems. Electronic Technician.

Diesel Particulate Filter (DPF) Indicator (11) - This lamp provides a general indication of the soot load. The lamp is off when the soot load is normal.

Engine ECM Switch (12) - This switch is used for maintenance, when the unit is not running.

Fuel Prime Push Button (13) - Activates the fuel priming pump.

Emergency Stop Push Button (14) - The emergency stop push button (ESPB) is used to shut down the engine during an emergency situation. If equipped, the ESPB shuts off the fuel.

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