2010/11/15 Caterpillar


New Software Is Used for C175 Generator Set Engines {1901, 1920}

Usage:

C175-16 WYB
Generator Set:
C175-16 (S/N: WYB1-UP)

Description of Change: The new software provides additional functionality to the prelubrication strategy.

The functionality of the new software includes the following features:

  • Once the "Engine Prelube" parameter has been set to "Continuous" on in the ECM, the new software will automatically run the engine prelube pump once

  • The cycle will repeat at the same time that the interval was set unless the unit is power cycled or started. When the unit is power cycled or started, the clock resets after the cycle or engine stop. The automatic prelube cycle is adjustable to operate between 1 to 14 day intervals

  • The timer runs if ECM is powered ("EMCP" set in either "STOP" or "AUTO").

  • The pump shuts off after approximately 9 kPa (1.3 psi) of oil pressure is achieved.

Pre-lubrication pumps are now standard on all C175 Generator Set applications. These pumps are standard due to the added component reliability and durability benefits provided to the high-pressure fuel pump.

This update is only for C175 Generator Sets in stand-by applications. These applications require the unit to start up immediately upon request, in the event of a power outage. The prelube settings for generator sets operating in prime and continuous applications do not require any changes.

Adaptable To: The new software is a direct replacement for the existing software based on the application. Refer to Table 1 for the part numbers of the new software and the existing software.

Table 1
Application     New Part Number     Existing Part Number    
60Hz T-2     364-8714     363-1203    
60Hz Low BSFC     365-5608     363-1204    
50Hz Low BSFC     365-5611     363-1206    
50 Hz Low E     365-5612     363-1205    
Use the procedure below for installing the new software.

Software Installation Procedure

  1. Install the appropriate software using Caterpillar Electronic Technician (ET).

    The parameter for cool down speed must be set according to the frequency of the generator set. Refer to Table 2.

    If the cool down speed is not set correctly, a 1111-2 Programmable Parameter Fault Data Intermittent diagnostic code will be displayed on the EMCP. Also, a 268-2 Programmed Parameter Fault: Erratic, Intermittent, or Incorrect diagnostic code will be generated in the engine ECM when the software is installed.

    Table 2
    Frequency     Cooldown Speed    
    60 Hz     1800 rpm    
    50 Hz     1500 rpm    



    Illustration 1g02335996

    Configuration parameters

  1. Program the pre-lubrication parameters. Refer to Table 3 for the configuration parameters.

    Table 3
    Configuration Parameters    
    Description     Value    
    Engine Pre-Lube     Enabled    
    Engine Pre-Lube System Configuration     Continuous    
    Engine Pre-Lube Time Out Period     120.000 seconds    
    Engine Ready to Start Pre-Lube Duration     120 seconds    
    Engine Continuous Pre-Lube Duration     2.00 min    
    Engine Continuous Pre-Lube Interval     1440 min    

    Note: The interval is adjustable from 1 day (1440 minutes) to 14 days (20160 minutes).

  1. Power cycle the ECM in order to trigger the first pre-lube cycle.

    Note: The pre-lube pump should start at the same time the next day unless the engine is power cycled or started. Another power cycle or starting the engine will reset the timer.

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