Generator - Remove
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 6V-3145 | Load Leveling Beam | 1 |
B | 189-0409 | Shackle As | 2 |
Start By:
- Remove the panel for the control system and the support bracket. Refer to Disassembly and Assembly, "Control System - Remove and Install".
- Remove the air cleaner housing. Refer to Disassembly and Assembly, "Air Cleaner Housing - Remove and Install".
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When servicing or repairing electric power generation equipment: Make sure the unit is off-line (disconnected from utility and/or other generators power service), and either locked out or tagged DO NOT OPERATE. Remove all fuses. |
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Disconnect batteries before performance of any service work. |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- The engine can have the ability to auto start. Ensure that the power supply is isolated before any service or repairs is performed.
- Turn the battery disconnect switch to the OFF position.
- Turn the air supply at the air reservoir to the OFF position. Ensure that the air pressure is drained from the starting air system.
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Illustration 1 g01717134 - Remove bolts (1) and remove cover (2) from the terminal box (3).
- Disconnect the customer connection from the generator. Temporarily install cover (2) to terminal box (3).
Note: Mark the position of all straps, cable assemblies, and harness assemblies for assembly purposes.
- Remove bolts (6) and remove cable (5) from mounting foot (7).
- Remove cable straps (4) and disconnect engine harness assembly from the generator.
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Illustration 2 g01717420 - If the engine is installed with a twin wall fuel injection lines remove the alarm tank. Disconnected tube assembly (9) from alarm tank (8).
- Remove bolts and nuts (11) and place alarm tank (8) away from bracket (10).
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Illustration 3 g01718575 Show/hide tableIllustration 4 g01717136 - Remove blanking device (12) and blanking device (13) from lifting eyes on generator (14).
- Attach Tooling (B) onto Tooling (A) and attach Tooling (A) to a suitable lifting device.
- Attach Tooling (A) onto generator (14). The weight of generator (14) is approximately
625 kg (1378 lb) .Note: Ensure the correct center of gravity of the generator.
- Engines that are keel cooled and sea water cooled remove bolts (15) from the generator mountings.
- Engines with a radiator cooled systems. Remove nuts and bolts (15) from generator mountings (7). Sufficiently loosen nuts and bolts on the front engine mounting.
- Raise the generator by
40 mm (1.6 inch) and support the weight of the engine with suitable wooden block under the flywheel housing (16).Show/hide tableIllustration 5 g01717146 Show/hide tableIllustration 6 g01717139 - Remove bolts (17). Remove screen (18).
- Remove the locking nuts and washers (20) from drive plate (21) to flywheel (22).
- Remove bolts and spring washers (23) and remove locking nuts and washers (19) from generator (14) to the flywheel housing.
- Slide generator (14) away from the engine flywheel housing and remove the generator.
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