C27 and C32 Engines for Caterpillar Built Machines Caterpillar


Exhaust Manifold

Usage:

24 E9Z


Illustration 1g06305511


Illustration 2g03145897
Tightening sequence for exhaust manifold

Table 1
Item  Qty  Part  Specification Description 
393-5115 Taperlock Stud  Torque to 35 ± 5 N·m (26 ± 4 lb ft).
Torque tool speed should not exceed 100 rpm. 
12  239-1388 Gasket  Install the gasket so that the "manifold side" marking faces away from the cylinder head. 
8N-0879 Clamp  Torque to 7.5 ± 1.0 N·m (66.4 ± 8.9 lb in).
Do not reuse the clamp. 
243-3566 Bellows As  Do not reuse. 
24  2N-2766 Locknut  Use the following procedure to tighten the locknut:

Use a centering tool in at least one oversize hole per manifold section to align the manifolds. Do not remove the centering tools until locknuts are tightened.

1. Before assembly, apply Loctite C5A copper anti-seize to the threads.
2. Tighten the locknut in a numerical sequence as shown in Illustration 2 to 20 ± 3 N·m (177 ± 27 lb in).
3. Again, tighten the locknut in a numerical sequence as shown in Illustration 2 to 38 ± 5 N·m (28 ± 4 lb ft)

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