- Compact Track Loader
- 259D (S/N: LW51-UP; FTK1-UP; GTK1-UP; FTL1-UP)
- Multi Terrain Loader
- 257D (S/N: EML1-UP; FMR1-UP; D5T1-UP; EZW1-UP)
- Skid Steer Loader
- 236D (S/N: K2D1-UP; SEN1-UP; MPW1-UP; BGZ1-UP)
- 242D (S/N: HFB1-UP; DML1-UP; DZT1-UP; A9W1-UP)
Introduction
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Table 1
| Revision History |
| Revision |
Summary of Changes |
| 02 |
Changes made to measurements in Illustrations 12 and 17 |
| 01 |
Changes were made to serial numbers. |
This Special Instruction outlines the installation process of 527-8658 Grease Line Kit. The grease kit provides a move convenient method for greasing the locking pins preventing seizure of the pins.
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.
Caterpillar Channel 1 Videos
For supplemental information on this procedure, refer to the following video. The previous training has been replaced with the video below.
Note: A CWS login is required to access Caterpillar Channel 1. Scan the QR code below with a QR enabled device or copy the link that follows.
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| Illustration 1 | g06306276 |
https://channel1.mediaspace.kaltura.com/media/Introduction+to+Visualization+Service+Procedures+%28VSP%29/1_92vjr92v
Safety Section
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Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility. |
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Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage. |
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Visual Service Procedure Colors
Graphic Color Description
Color-coding of targeted components, or sections of a part, is used to communicate a required action.
The descriptions below illustrate the different colors and what is represented when used in a graphic.
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(Blue) The primary component of focus for a particular step. Target or primary component to be installed or removed. Installation implied unless otherwise noted with a symbol.
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(CAT® Yellow) Description of parts.
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(Yellow) Components disconnected, connected, or placed aside for access, but not removed. Highlighted areas of adjustment, inspection, or special attention.
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(Cyan) Special tools or other equipment required for use in a particular step.
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(Light Gray) Components used for reference.
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(Magenta) Any fastener, retainer, or electrical connector used to install or remove the primary component.
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Visual Service Procedures Symbols
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Align - To arrange or to place objects along a line.
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Discard, Do Not Reuse - To cast aside as useless or undesirable in approved and responsible manner.
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Drill - To pierce to make a hole with a drill.
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Grease - To apply a thick sticky lubricant.
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Install - To set up for use or service
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Keep, Store - To retain for reinstallation or reuse.
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Level - To position a surface in a horizontal orientation. To position in vertical dimension. To align to assist positioning a surface in a horizontal orientation.
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Mark - To make a visible trace or impression on something.
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Measure - To determine the dimension, area, volume, or other quantifiable property of an object. A desired quantity of something.
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Operation and Maintenance Manual - Refer to a procedure in an Operation and Maintenance Manual.
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Position - To locate to the desired or intended location.
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Remove - To take off.
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Repeat - To perform once more. Iterate to do, make, or perform again.
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Replace - To restore, or return, to a former or proper place.
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Tighten - To make nearer, to fully stretch, without slack, or to apply tension or torque.
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Weld - To join by heating until liquid portions of two or more pieces of metal in contact with each other and allowing the common puddle to solidify.
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Torque Specifications
Refer to Torque Specifications, SENR3130, "Torque Specifications" for general standard torque reference guide for all Caterpillar fasteners.
Required Parts
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| Illustration 2 | g06373902 |
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Table 2
| 527-8658 Grease Line Kit |
| Item |
Qty |
Part |
Illustration (sub step) Location |
| 1 |
1 |
527-2535 Bracket As |
19 (1) |
| 2 |
4 |
266-3316 Bolt |
16 (2), 19 (1) |
| 3 |
1 |
527-3117 Bracket As |
16 (1) |
| 4 |
2 |
526-2357 Hose As |
14 (1), 19 (1) |
| 5 |
2 |
7T-1099 Link |
12 (2), 19 (1) |
| 6 |
2 |
7K-1181 Cable Strap |
15 (1), 19 (1) |
| 7 |
2 |
3B-6552 Pipe Elbow |
13 (1), 19 (1) |
| 8 |
2 |
527-2726 Bracket As |
17 (1), 18 (1), 19 (1) |
| 9 |
4 |
8T-4189 Bolt |
18 (2), 19 (1) |
| 10 |
4 |
8T-4224 Hard Washer |
18 (2), 19 (1) |
Machine Preparation
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| Illustration 3 | g06292044 |
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| Illustration 4 | g06292050 |
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| Illustration 5 | g06292051 |
Operation and Maintenance Manual, Work Tool Coupler Operation
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Installation Procedure
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| Illustration 6 | g06373917 |
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| Illustration 7 | g06373924 |
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| Illustration 9 | g06373938 |
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| Illustration 10 | g06373948 |
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| Illustration 11 | g06373955 |
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| Illustration 12 | g06373888 |
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| Illustration 17 | g06374002 |
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| Illustration 18 | g06374010 |
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| Illustration 19 | g06374019 |
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| Illustration 20 | g06374026 |
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| Illustration 21 | g06291857 |
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| Illustration 22 | g06291859 |
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| Illustration 23 | g06374033 |
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| Illustration 24 | g06291937 |
