Installation of a Remote Grease Kit on Quick Couplers for Certain CTL, MTL, and SSL Loaders {7510} Caterpillar


Installation of a Remote Grease Kit on Quick Couplers for Certain CTL, MTL, and SSL Loaders {7510}

Usage:

289D A9Z
Compact Track Loader
279D (S/N: TP51-UP; GTL1-UP; PPT1-UP; RCX1-UP)
289D (S/N: WE51-UP; WCT1-UP; TAW1-UP; A9Z1-UP)
299D (S/N: GTC1-UP)
299D XHP (S/N: JST1-UP)
299D2 (S/N: FD21-UP; BY41-UP)
299D2 XHP (S/N: DX21-UP; DX91-UP)
Multi Terrain Loader
277D (S/N: NTL1-UP; FMT1-UP; MLT1-UP)
287D (S/N: STK1-UP; TLK1-UP; HMT1-UP)
297D (S/N: BE71-UP)
297D XHP (S/N: HP71-UP)
297D2 (S/N: BL71-UP)
297D2 XHP (S/N: HP21-UP)
Skid Steer Loader
246D (S/N: PN51-UP; BYF1-UP; JSL1-UP; HMR1-UP)
262D (S/N: RE51-UP; DTB1-UP; KTS1-UP; LST1-UP)
272D (S/N: B5W1-UP)
272D XHP (S/N: ETL1-UP)
272D2 (S/N: BL21-UP)
272D2 XHP (S/N: MD21-UP)

Introduction

Table 1
Revision History 
Revision  Summary of Changes 
02  Changes made to measurements in Illustrations 12 and 17. 
01  Changes were made to serial numbers. 

This Special Instruction outlines the installation process of 527-2335 Grease Line Kit. The grease kit provides a move convenient method for greasing the locking pins preventing seizure of the pins.

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Caterpillar Channel 1 Videos

For supplemental information on this procedure, refer to the following video. The previous training has been replaced with the video below.

Note: A CWS login is required to access Caterpillar Channel 1. Scan the QR code below with a QR enabled device or copy the link that follows.



Illustration 1g06306276

https://channel1.mediaspace.kaltura.com/media/Introduction+to+Visualization+Service+Procedures+%28VSP%29/1_92vjr92v

Safety Section

------ WARNING! ------

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.


------ WARNING! ------

Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage.


General Information

Graphic Color Description

Color-coding of targeted components, or sections of a part, is used to communicate a required action.

The descriptions below illustrate the different colors and what is represented when used in a graphic.

(Blue) The primary component of focus for a particular step. Target or primary component to be installed or removed. Installation implied unless otherwise noted with a symbol.

(CAT® Yellow) Description of parts.

(Yellow) Components disconnected, connected, or placed aside for access, but not removed. Highlighted areas of adjustment, inspection, or special attention.

(Cyan) Special tools or other equipment required for use in a particular step.

(Light Gray) Components used for reference.

(Magenta) Any fastener, retainer, or electrical connector used to install or remove the primary component.

Visual Service Procedures Symbols

Align - To arrange or to place objects along a line.

Discard, Do Not Reuse - To cast aside as useless or undesirable in approved and responsible manner.

Drill - To pierce to make a hole with a drill.

Grease - To apply a thick sticky lubricant.

Install - To set up for use or service

Keep, Store - To retain for reinstallation or reuse.

Level - To position a surface in a horizontal orientation. To position in vertical dimension. To align to assist positioning a surface in a horizontal orientation.

Mark - To make a visible trace or impression on something.

Measure - To determine the dimension, area, volume, or other quantifiable property of an object. A desired quantity of something.

Operation and Maintenance Manual - Refer to a procedure in an Operation and Maintenance Manual.

Position - To locate to the desired or intended location.

Remove - To take off.

Repeat - To perform once more. Iterate to do, make, or perform again.

Replace - To restore, or return, to a former or proper place.

Tighten - To make nearer, to fully stretch, without slack, or to apply tension or torque.

Weld - To join by heating until liquid portions of two or more pieces of metal in contact with each other and allowing the common puddle to solidify.

Torque Specifications

Refer to Torque Specifications, SENR3130, "Torque Specifications" for general standard torque reference guide for all Caterpillar fasteners.

Required Parts



Illustration 2g06374797

Table 2
527-2335 Grease Line Kit 
Item  Qty  Part  Illustration (sub step) Location 
266-3316 Bolt  16 (3), 19 (1) 
526-5379 Cover As  16 (1), 19 (1) 
7T-1099 Link  12 (2), 19 (1) 
7K-1181 Cable Strap  15 (1), 19 (1) 
527-2494 Cover  17 (1), 18 (1) 
266-3315 Bolt  18 (2), 19 (1) 
7X-7729 Washer  18 (2), 19 (1) 
8B-4884 Elbow  13 (2), 19 (1) 
321-8664 Pipe Nipple  13 (1), 19 (1) 
10  526-2357 Hose As  14 (1), 19 (1) 
11  527-2493 Cover  19 (1) 

Machine Preparation



Illustration 3g06374799


Illustration 4g06292050


Illustration 5g06292051
Operation and Maintenance Manual, Work Tool Coupler Operation

Installation Procedure



Illustration 6g06374813


Illustration 7g06374818


Illustration 8g06374822


Illustration 9g06374828


Illustration 10g06374834


Illustration 11g06374838


Illustration 12g06374858


Illustration 13g06374859


Illustration 14g06374861


Illustration 15g06374862


Illustration 16g06374866


Illustration 17g06374880


Illustration 18g06374888


Illustration 19g06374891


Illustration 20g06374906


Illustration 21g06292346


Illustration 22g06292350


Illustration 23g06374910


Illustration 24g06292363

Caterpillar Information System:

631K OEM Wheel Tractor Machine Systems Location of Components (Steering System)
992K Wheel Loader Systems Piston Pump (Hydraulic Fan)
992K Wheel Loader Systems Transmission Support
AD22 Underground Articulated Truck Hydraulic System General Information
AD22 Underground Articulated Truck Steering System Piston Pump (Steering, Hoist)
AD 22 Underground Articulated Truck Hydraulic System Piston Pump (Brake, Hoist, Fan)
Procedure to Determine Idler Height {4159} Procedure to Determine Idler Height {4159}
Bluetooth Operator ID and Machine Security System (MSS) Normal Operation - Other Machines
MD6310 Rotary Drill Additional Messages
A New Autolube Pump and Internal Circuit Board Are Now Available for Certain 986H Wheel Loaders {7516, 7540} A New Autolube Pump and Internal Circuit Board Are Now Available for Certain 986H Wheel Loaders {7516, 7540}
992K Wheel Loader Systems Oil Filter (Power Train)
3500 and 3500B Engines Air Starting Motor - Inspect
Installation of a Remote Grease Kit on Quick Couplers for Certain CTL, MTL, and SSL Loaders {7510} Installation of a Remote Grease Kit on Quick Couplers for Certain CTL, MTL, and SSL Loaders {7510}
336 and 336 GC Excavator Diesel Exhaust Fluid - Drain - Emission Related Component
631K OEM Wheel Tractor Machine Systems Electronic Control (Steering System)
631K OEM Wheel Tractor Machine Systems Metering Pump (HMU)
New Power Train Machine Software Group is Now Used On Certain D6T Track-Type Tractors {7610, 7620} New Power Train Machine Software Group is Now Used On Certain D6T Track-Type Tractors {7610, 7620}
631K OEM Wheel Tractor Machine Systems Steering Control Valve
The G-Series Seat Suspension Group Can Be Converted for Use on C-Series, E-Series, and F-Series Wheel Tractor Scrapers {7312, 7324} The G-Series Seat Suspension Group Can Be Converted for Use on C-Series, E-Series, and F-Series Wheel Tractor Scrapers {7312, 7324}
PL61 Pipelayer Machine Systems Gear Pump (Hydraulic Fan) - Disassemble
PL61 Pipelayer Machine Systems Gear Pump (Hydraulic Fan) - Assemble
336 and 336 GC Excavator Fuses - Replace
336 and 336 GC Excavator Diesel Exhaust Fluid Filter - Replace - Emission Related Component
631K OEM Wheel Tractor Machine Systems General Information (Hydraulic System)
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.