2014/12/11 Caterpillar


Additional Support For Left Hand Fender Is Now Available on Certain 657G Wheel Tractor-Scrapers {7252}

Usage:

657G A4G
Wheel Tractor-Scraper:
657G (S/N: W1B1-UP; W1C1-UP; W1E1-UP; A4G1-UP; DXG1-UP)

Additional support can be added to the left hand fender on the machines listed above. Refer to the following "Rework Procedure" for installation instructions.

Rework Procedure

ReferenceDisassembly and Assembly, RENR9714, "Link and Cushion-Hitch Bearings - Remove" Disassembly and Assembly, RENR9714, "Link and Cushion-Hitch Bearings - Install"




    Illustration 1g03750296

    Left side of fender group

  1. Remove 336-7501 Gusset (A) from 336-8301 Fender Gp (B) and discard the part. Refer to Illustration 1.



    Illustration 2g03752596

    View of fabricated gusset (1)

    (C) 993.8 mm (39.13 inch)

    (D) 768.8 mm (30.27 inch)

    (E) 209 mm (8.2 inch)

    (F) 41.6 mm (1.64 inch)

    (G) 141.6 mm (5.57 inch)

    (H) 180 mm (7.1 inch)

    (J) 50 mm (2.0 inch) of radius on two locations.




    Illustration 3g03758476

    View of fabricated gusset (1)

    (K) 908.1 mm (35.75 inch)

    (L) 906.8 mm (35.70 inch)

    (M) 787.7 mm (31.01 inch)

    (N) 99.4 mm (3.91 inch)

    (P) 60.2 mm (2.37 inch)

    (R) 119 mm (4.7 inch)

    (S) 107.1 mm (4.22 inch)

    (T) 103.1 mm (4.06 inch)

    (V) 76 mm (3.0 inch)

    (X) 20 mm (0.8 inch) of radius on six locations.

    (Y) 38.7 mm (1.52 inch)

    (Z) 50 mm (2.0 inch) of radius on two locations.

    (AA) 51.7 mm (2.04 inch)

    (AB) 851.4 mm (33.52 inch)




    Illustration 4g03758479

    Section U-U

    View of fabricated gusset (1)

    (AC) 8 ± 2 mm (0.3 ± 0.1 inch)

    (AD) 8 mm (0.3 inch)

  1. Fabricate gusset (1) as per dimensions shown in Illustration 2, Illustration 3, and Illustration 4.



    Illustration 5g03752796

    (L1) 25 - 100 mm (1.0 - 3.9 inch)

    (W1) 4.0 mm (0.16 inch) fillet weld




    Illustration 6g03752817

  1. Locate fabricated gusset (1) below 336-8301 Fender Gp (B) .

    Note: Weld (W1) is a 4.0 mm (0.16 inch) intermittent fillet weld. There must be 4.0 mm (0.16 inch) of weld in every 100 mm (3.9 inch). Refer to Special Instruction, REHS1841, "General Welding Procedures" for the proper cleaning and welding procedures.

  1. Paint all the welded surfaces.



    Illustration 7g03752836

    View of fabricated plate (2)

    (AE) 3.0 mm (0.12 inch)

    (AF) 859 mm (33.8 inch)

    (AG) 820.5 mm (32.30 inch)

    (AH) 515.6 mm (20.30 inch)

    (AJ) 486 mm (19.1 inch)

    (AK) 700 mm (27.6 inch)of radius on one location.

    (AL) 50 mm (2.0 inch)

    (AM) 30 mm (1.2 inch)

    (AKN) 14 mm (0.6 inch) of diameter on two locations.

    (AP) 127.3 mm (5.01 inch)

    (AR) 317.3 mm (12.49 inch)

    (AS) 486.2 mm (19.14 inch)

    (AT) 20 mm (0.8 inch) of radius on one location.

  1. Fabricate plate (2) as per dimensions shown in Illustration 7.



    Illustration 8g03753382

    (W2) 3.0 mm (0.12 inch) fillet weld.

  1. Locate fabricated plate (2) around two bolt holes to the left side of 336-8301 Fender Gp (B) as shown in Illustration 8.

  1. Weld fabricated plate (2) to 336-8301 Fender Gp (B) as shown in Illustration 8.

  1. Paint all the welded surfaces.



    Illustration 9g03753577

  1. Install 336-8301 Fender Gp (B) to the machine as shown in Illustration 9.

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