- Wheel Loader:
- 950H (S/N: JLX1-UP; MXL1-UP)
- 962H (S/N: PCW1-UP; SSA1-UP)
- 966H (S/N: BJ61-UP; BS61-UP)
- 972H (S/N: NPE1-UP; WXZ1-UP)
- 962H (S/N: PCW1-UP; SSA1-UP)
Introduction
The information in this procedure lists the steps that are required in order to install the window guard kit.
The window guard group weighs in excess of 136 kg (300 lb) and will require two technicians and the use of a suitable lifting devise.
Do not perform any procedure and do not order parts that are outlined in this publication until you understand the information contained in this document.
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Personal injury or death can result from sudden machine movement. Sudden movement of the machine can cause injury to persons on or near the machine. To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine. |
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Do not attempt to assemble this machine until you read and you understand the assembly instructions. Improper assembly procedures could result in injury or death. |
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Machine Preparation
- Park the machine on a smooth, level surface. Move away from other operating machines and away from personnel. Lower the implements to the ground. turn the engine start switch to the OFF position.
- Permit only one operator on the machine. Keep other personnel away from the machine or in sight of the operator.
- Engage the parking brake. Put blocks in front of the wheels and behind the wheels.
- Install the steering frame lock in the LOCKED position so the machine cannot articulate.
Required Parts
| 443-9105 Window Guard Gp | |||
|---|---|---|---|
| Item | Qty | Part Number | Description |
| 1 | 2 | 2G-9524 | Latch As |
| 1a | 2 | Latch | |
| 1b | 2 | Bracket | |
| 2 | 2 | 4E-1384 | Conical Bumper |
| 3 | 4 | 6C-3678 | Rivet |
| 4 | 4 | 6C-3679 | Rivet |
| 5 | 6 | 6S-6646 | Cotter Pin |
| 6 | 2 | 7K-6536 | Rivet |
| 7 | 2 | 8G-6035 | Clip |
| 8 | 1 | 240-4548 | Grill As (Front) |
| 9 | 1 | 240-4551 | Grill As (RH) |
| 10 | 1 | 240-4552 | Grill As (LH) |
| 11 | 1 | 240-4557 | Tube (RH) |
| 12 | 2 | 240-4630 | Plate |
| 13 | 1 | 241-6978 | Tube (LH) |
| 14 | 1 | 241-8651 | Tube As (Upper) |
| 15 | 1 | 241-8652 | Tube As (Lower) |
| 16 | 2 | 244-2539 | Rod As |
| 17 | 4 | 0S-0175 | Clevis Pin |
| 18 | 4 | 4M-7470 | Grommet |
| 19 | 2 | 5C-7261 | Nut |
| 20 | 12 | 5P-1076 | Hard Washer |
| 21 | 6 | 7X-2555 | Bolt |
| 22 | 2 | 8T-4121 | Hard Washer |
| 23 | 12 | 8T-4139 | Bolt |
| 24 | 6 | 9X-8257 | Washer |
Installation Procedure of the Window Guard Group
- Remove four screws (A) from the cab. Refer to Illustrations 1 and 2
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| Illustration 1 | g03672836 |
Left front side of cab (A) Screws | |
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| Illustration 2 | g03672837 |
Right front side of cab (A) Screws | |
- Install the frame for the window guard. Refer to Illustrations 3 and 4
Note: Only hand tighten the bolts until the frame and the front guard have been fully assembled.
- Install upper tube assembly (14) with four hard washers (20) and four bolts (23) .
- Install lower tube assembly (15) with two plates (12) using four hard washers (20) and four bolts (23) .
- Install left-hand tube (13) with two hard washers (20) and two bolts (23) .
- Install right-hand tube (11) with two hard washers (20) and two bolts (23) .
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| Illustration 3 | g03672839 |
Left front side of cab (12) 240-4630 Plate (13) 241-6978 Tube (LH) (14) 241-8651 Tube As (Upper) (15) 241-8652 Tube As (Lower) (20) 5P-1076 Hard Washer (23) 8T-4139 Bolt | |
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| Illustration 4 | g03672841 |
Right front side of cab (11) 240-4557 Tube (RH) (12) 240-4630 Plate (14) 241-8651 Tube As (Upper) (15) 241-8652 Tube As (Lower) (20) 5P-1076 Hard Washer (23) 8T-4139 Bolt | |
- Using a suitable lifting device, install front grill assembly (8) with six washers (24) and six bolts (21) .
Note: Only hand tighten the bolts until the frame and the front guard have been fully assembled.
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| Illustration 5 | g03672843 |
Front view of cab (8) 240-4548 Grill As (21) 7X-2555 Bolt (24) 9X-8257 Washer | |
- Starting with upper tube assembly (14) and lower tube assembly (15), tighten all bolts that were installed in Steps 2 and 3.
- Assemble latch assembly (5) and rod assembly (16) to the guard frame.
- Install clip (7) with rivet (6) .
- Insert grommet (18) into the bracket of lower tube assembly (15) .
- Insert rod assembly (16) into grommet (18) .
- Secure rod assembly (16) with hard washer (22) and cotter pin (5) .
- Install latch (1a) with two rivets (3) .
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| Illustration 6 | g03672845 |
Right view of cab and guard frame (1a) Latch (3) 6C-3678 Rivet (5) 6S-6646 Cotter Pin (6) 7K-6536 Rivet (7) 8G-6035 Clip (16) 244-2539 Rod As (18) 4M-7470 Grommet (22) 8T-4121 Hard Washer | |
- Repeat Step 5 for the left-hand side of the guard frame.
- Assemble hardware onto right grill assembly (9) .
- Insert grommet (18) into the bracket of right grill assembly (9) .
- Assemble nut (19) with conical bumper (2) and install onto right grill assembly (9) .
- Install bracket (1b) onto right grill assembly (9) with two rivets (4) .
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| Illustration 7 | g03672846 |
View of right grill assembly (1b) Bracket (2) 4E-1384 Conical Bumper (4) 6C-3678 Rivet (9) 240-4551 Grill As (RH) (18) 4M-7470 Grommet (19) 5C-7261 Nut | |
- Repeat Step 7 for left-hand grill assembly (10) .
- Attach right grill assembly (9) onto front grill assembly (8) with two clevis pins (17) and two cotter pins (5) .
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| Illustration 8 | g03672847 |
Right front view of cab (5) 6S-6646 Cotter Pin (8) 240-4548 Grill As (Front) (9) 240-4551 Grill As (RH) (17) 0S-0175 Clevis Pin | |
- Repeat Step 9 for left grill assembly (10) .