- Track-Type Loader:
- 953C (S/N: 2ZN1-UP; BBX1-UP)
- 963B LGP (S/N: 9BL1-UP)
- 963C HD (S/N: BBD1-UP)
- 963C LGP HD (S/N: 2DS1-UP)
- 973 LGP HD (S/N: 86G1-UP)
- 973C HD (S/N: BCP1-UP)
- 973C (S/N: LDX1-UP)
- 973C HD (S/N: 3RZ1-UP)
- 963B LGP (S/N: 9BL1-UP)
Introduction
This Special Instruction provides a rework procedure for 3E-7844 Lift Kickout Control on Track-Type Loaders. The 3E-7844 Lift Kickout Control is a direct replacement for the 8C-9763 Lift Kickout Control .
Do not perform any procedure in this Special Instruction until you have read this Special Instruction and you understand this information.
Important Safety Information
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards. This person must also have the necessary training, skills, and tools in order to perform these functions properly.
Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance of a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Avoid using a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar. If used, ensure the safety of the operating personnel and others.
Ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance, or the repair procedures.
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Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility. |
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Required Parts
| Item | Qty | Part Number | Description |
|---|---|---|---|
| 1 | 1 | 3E-7844 | Lift Kickout Control |
| 2 | 1 | 155-2260 | Connecting Plug Kit |
| 3 | 3 | 9X-3402 | Connector Socket |
Required Tools
| Item | Qty | Tool |
|---|---|---|
| 1 | 1 | Cutter |
| 2 | 1 | Stripper |
| 3 | 1 | Crimp Tool (14 GA - 18 GA) |
Rework Procedure
The following steps are guidelines to modify the machine harness to accept the 3E-7844 Lift Kickout Control . This procedure will allow the 3E-7844 Lift Kickout Control to be a direct replacement for the 8C-9763 Lift Kickout Control when used on the models that are specified in this document.
- Remove the connector and sockets from the machine harness for the 8C-9763 Lift Kickout Control .
- Strip the wires and crimp the 9X-3402 Connector Sockets onto the wires.
- Install the 155-2260 Connecting Plug Kit onto the wires with the 9X-3402 Connector Sockets by following the cavity assignments found in Table 3 and as shown in Illustration 1.
Show/hide table
Table 3 Cavity Circuit Number A 200-BK B 128-PK C 761-GY
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| Illustration 1 | g02713901 |
(1) Location for the Pink wire (2) Location for the Black wire (3) Location for the Gray wire | |