Installation Instructions for 361-6834 Lighting Group Kit {1429, 1434, 1434} Caterpillar


Installation Instructions for 361-6834 Lighting Group Kit {1429, 1434, 1434}

Usage:

966H A6D
Wheel Loader:
950H (S/N: N1A1-UP; JAD1-UP; M1G1-UP; J5J1-UP; K5K1-UP)
962H (S/N: N4A1-UP; M3G1-UP; J6J1-UP; K6K1-UP; MAL1-UP)
966H (S/N: A6D1-UP; RYF1-UP; A6G1-UP; A6J1-UP; TAL1-UP)
972H (S/N: GTA1-UP; A7D1-UP; A7G1-UP; A7J1-UP)
980H (S/N: MHG1-UP; A8J1-UP; KZL1-UP; JMS1-UP)

Introduction

The information that is contained in this publication is for the field installation of the following kit:

  • 361-6834 Lighting Group Kit

The supplemental product support literature should be used with the appropriate Service Manual and the appropriate Parts Manual that is available for each standard machine.

Do not perform any procedure or order any parts outlined in this publication until you understand the information contained in this document.

------ WARNING! ------

Sudden movement or accidental starting of the machine can cause personal injury or death to persons on or near the machine.

To prevent personal injury or death, perform the following:

Park the machine on a smooth, level surface.

Lower the work tool to the ground and engage the parking brake.

Stop the engine and remove the key.

Block the wheels and install the steering frame lock.

----------------------

Parts List

Table 1
361-6834 Lighting Group Kit    
Quantity     Part Number     Description    
2     3S-2093     Cable Strap    
2     7K-1181     Cable Strap    
2     188-1616     Plate    
2     219-6487     Flood Lamp Gp    
2     280-1436     Front Lighting Harness As    
2     280-1437     Rear Lighting Harness As    
2     219-6485     Flood Lamp Gp    
4     8T-4121     Hard Washer    
2     8T-4133     Nut    
2     8T-4195     Bolt    
5     3S-2093 (1)     Cable Strap    
1     7K-1181 (1)     Cable Strap    
1     236-7773 (1)     Lighting Harness As    
( 1 ) Required for machines equipped with standard light group

Preparing for the Installation of 361-6834 Lighting Group Kit

Preparing Machines Equipped with HID Lighting




    Illustration 1g02212795

  1. If your machine is equipped with HID lighting, the following items will need to be removed before installing 361-6834 Lighting Group Kit . Refer to Illustration 1.




    Illustration 2g02212796

  1. Remove 251-4339 Rocker Switch (5), Install 228-6089 Plug . Refer to Illustration 2.

Preparing Machines Equipped with Standard Lighting

If your machine is equipped with standard lighting, the following items will need to be removed or replaced before installing 361-6834 Lighting Group Kit .

Table 2
Parts Required to Prepare Machines Equipped with Standard Lighting    
Quantity     Part Number     Description    
5     3S-2093     Cable Strap    
1     7K-1181     Cable Strap    
1     236-7773     Lighting Harness As    



    Illustration 3g02212833

    (5) Harness assembly on the 980H




    Illustration 4g02212834

    (6) Harness assembly on the 972H, 966H, 962H, and 950H

  1. Remove 235-5506 Lighting Harness As . Refer to Illustration 3 for the 980H and Illustration 4 for all other models.



    Illustration 5g02248914

  1. Install 236-7773 Lighting Harness As (7). Secure the harness with five 3S-2093 Cable Straps and one 7K-1181 Cable Strap . Refer to Illustration 5.

Installation Instructions for 361-6834 Lighting Group Kit




    Illustration 6g02213233

    Top view of 361-6834 Lighting Group Kit




    Illustration 7g02214553

    Switch location for the front and rear attachment lights.




    Illustration 8g02214293

    Detail A

  1. Install 188-1616 Plate (10). Secure with two 8T-4121 Hard Washers (15), one 8T-4133 Nut (16), and one 8T-4195 Bolt (17). Refer to Illustration 8.

  1. Install 280-1436 Front Lighting Harness As (12). Connect the lighting harness to the flood lamps harness. Secure the harness with one 7K-1181 Cable Strap (9). Refer to Illustration 8.

  1. Attach 219-6485 Flood Lamp Gp (14). Refer to Illustration 8.



    Illustration 9g02214413

    Detail B

  1. Install 188-1616 Plate (10). Secure with two 8T-4121 Hard Washers (15), one 8T-4133 Nut (16), and one 8T-4195 Bolt (17). Refer to Illustration 9.

  1. Install 280-1436 Front Lighting Harness As (12). Connect the lighting harness to the flood lamps harness. Secure the harness with one 7K-1181 Cable Strap (9). Refer to Illustration 9.

  1. Attach 219-6485 Flood Lamp Gp (14). Refer to Illustration 9.



    Illustration 10g02214477

    Detail C

  1. Attach 219-6487 Flood Lamp Gp (11). Refer to Illustration 10.

  1. Install 280-1437 Rear Lighting Harness As (13). Secure the harness with one 3S-2093 Cable Strap (8). Refer to Illustration 10.



    Illustration 11g02214496

    Detail D

  1. Attach 219-6487 Flood Lamp Gp (11). Refer to Illustration 11.

  1. Install 280-1437 Rear Lighting Harness As (13). Secure the harness with one 3S-2093 Cable Strap (8). Refer to Illustration 11.

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