Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 189-0863 | Shackle | 2 |
B | 1U-9200 | Lever Puller Hoist | 1 |
C | FT-3113 | I-Beam | 1 |
D | 189-0411 | Shackle | 2 |
E | 138-7575 | Link Bracket | 1 |
Start By:
- Remove the hydraulic oil tank. Refer to Disassembly and Assembly , "Hydraulic Oil Tank- Remove".
- Remove the front piston pumps. Refer to Disassembly and Assembly , "Piston Pump (Implement)(Front, RH) - Remove". Refer to Disassembly and Assembly , "Piston Pump (Implement)(Rear, RH) - Remove".
NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. |
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
- Remove panels (3). Remove bolts (1) only under the cab. Open door (2).
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Illustration 2 g01449325 - Disconnect harness assembly (4). Remove bolts (5). Remove filter assembly (6).
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Illustration 3 g01449330 - Remove clips (7). Position the harness assembly aside.
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Illustration 4 g01449332 - Attach Tooling (A) and a suitable lifting device to door assembly (9). The weight of door assembly (9) is approximately
147 kg (325 lb) . Remove bolts (8).Show/hide tableIllustration 5 g01449344 - Remove bolts (10). Position the hose assemblies (11) aside.
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Illustration 6 g01449356 - Remove clips (12). Disconnect harness assembly (13). Remove clips (14).
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Illustration 7 g01449384 - Disconnect tube assemblies (16). Remove clip (15).
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Illustration 8 g01449385 - Disconnect hose assembly (17) from the rear of the pump drive.
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Illustration 9 g01449386 - Disconnect elbow (18) from the bottom of the pump drive.
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Illustration 10 g01449387 - Remove clips (19) and position the clips aside.
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Illustration 11 g01449388 - Disconnect hose assemblies (20). Use two people in order to remove block (21).
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Illustration 12 g01449389 - Disconnect tube assembly (22).
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Illustration 13 g01449390 - Remove clip (23).
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Illustration 14 g01449392 - Disconnect hose assemblies (25). Remove bracket (24).
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Illustration 15 g01449393 - Disconnect hose assemblies (26).
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Illustration 16 g01449394 - Disconnect hose assemblies (27).
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Illustration 17 g01449395 - Disconnect hose assemblies (28).
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Illustration 18 g01449396 - Loosen the clamps in order to slide hose (30) over tube (32). Disconnect hose assembly (31). Remove elbow (29).
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Illustration 19 g01449397 - Remove bolts (34). Remove clamp (33). Repeat for the other side.
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Illustration 20 g01449399 - Attach Tooling (A), Tooling (B), Tooling (C), Tooling (D), Tooling (E), and a suitable lifting device to pump drive (35). The weight of pump drive (35) is approximately
1723 kg (3800 lb) . - Attach Tooling (C) and Tooling (D) to the engine. Lift up on the engine and pump drive (35) in order to lift pump drive (35) from the cradle. Remove the flywheel bolts. Rotate the pump drive (35) clockwise in order to remove pump drive (35).
Illustration 1 | g01449296 |