993K Wheel Loader Power Train Caterpillar


Torque Converter - Remove

Usage:

993K Z9K

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
189-0863  Shackle 
1U-9200  Lever Puller Hoist 
FT-3113  I-Beam 
189-0411  Shackle 
138-7575  Link Bracket  

Start By:

  1. Remove the hydraulic oil tank. Refer to Disassembly and Assembly , "Hydraulic Oil Tank- Remove".

  2. Remove the front piston pumps. Refer to Disassembly and Assembly , "Piston Pump (Implement)(Front, RH) - Remove". Refer to Disassembly and Assembly , "Piston Pump (Implement)(Rear, RH) - Remove".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.



    Illustration 1g01449296

  1. Remove panels (3). Remove bolts (1) only under the cab. Open door (2).


    Illustration 2g01449325

  2. Disconnect harness assembly (4). Remove bolts (5). Remove filter assembly (6).


    Illustration 3g01449330

  3. Remove clips (7). Position the harness assembly aside.


    Illustration 4g01449332

  4. Attach Tooling (A) and a suitable lifting device to door assembly (9). The weight of door assembly (9) is approximately 147 kg (325 lb). Remove bolts (8).


    Illustration 5g01449344

  5. Remove bolts (10). Position the hose assemblies (11) aside.


    Illustration 6g01449356

  6. Remove clips (12). Disconnect harness assembly (13). Remove clips (14).


    Illustration 7g01449384

  7. Disconnect tube assemblies (16). Remove clip (15).


    Illustration 8g01449385

  8. Disconnect hose assembly (17) from the rear of the pump drive.


    Illustration 9g01449386

  9. Disconnect elbow (18) from the bottom of the pump drive.


    Illustration 10g01449387

  10. Remove clips (19) and position the clips aside.


    Illustration 11g01449388

  11. Disconnect hose assemblies (20). Use two people in order to remove block (21).


    Illustration 12g01449389

  12. Disconnect tube assembly (22).


    Illustration 13g01449390

  13. Remove clip (23).


    Illustration 14g01449392

  14. Disconnect hose assemblies (25). Remove bracket (24).


    Illustration 15g01449393

  15. Disconnect hose assemblies (26).


    Illustration 16g01449394

  16. Disconnect hose assemblies (27).


    Illustration 17g01449395

  17. Disconnect hose assemblies (28).


    Illustration 18g01449396

  18. Loosen the clamps in order to slide hose (30) over tube (32). Disconnect hose assembly (31). Remove elbow (29).


    Illustration 19g01449397

  19. Remove bolts (34). Remove clamp (33). Repeat for the other side.


    Illustration 20g01449399

  20. Attach Tooling (A), Tooling (B), Tooling (C), Tooling (D), Tooling (E), and a suitable lifting device to pump drive (35). The weight of pump drive (35) is approximately 1723 kg (3800 lb).

  21. Attach Tooling (C) and Tooling (D) to the engine. Lift up on the engine and pump drive (35) in order to lift pump drive (35) from the cradle. Remove the flywheel bolts. Rotate the pump drive (35) clockwise in order to remove pump drive (35).

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