Front Frame from Rear Frame - Separate
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Required Tools | |||
Tool | Part Number | Description | Qty |
A | 504-9791 | Lift Gp (60Hz)(1) | 1 |
OR | |||
504-9793 | Lift Gp (50Hz)(2) | 1 | |
B | 439-3940 | Link Bracket | 2 |
C | 439-5575 | Hydraulic Jack | 1 |
D | 180-3033 | Repair Stand Set | 2 |
E | 8S-7621 | Tube | 2 |
F | 283-1495 | Stand | 2 |
G | 1P-1836 | Bearing Puller Adapter | 1 |
6V-2108 | Sleeve | 1 | |
9U-6832 | Nut | 1 | |
4C-9634 | Puller Stud | 1 | |
6V-3175 | Double Acting Cylinder | 1 | |
350-7768 | Electric Hydraulic Pump Gp | 1 | |
H | 350-7768 | Electric Hydraulic Pump Gp | 1 |
4C-9634 | Puller Stud | 1 | |
6V-3175 | Hydraulic Puller | 1 | |
7H-7539 | Full Nut | 1 | |
5P-7399 | Bearing Puller Adapter | 1 | |
8M-4858 | Adapter | 1 | |
1M-6756 | Sleeve | 1 | |
7F-5283 | Head | 1 | |
J | 350-7768 | Electric Hydraulic Pump Gp | 1 |
4C-9634 | Puller Stud | 1 | |
1P-1837 | Bearing Puller Adapter | 1 | |
6V-3175 | Hydraulic Puller | 1 | |
6V-4035 | Sleeve | 1 | |
7H-7539 | Full Nut | 1 |
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(1) | High-Voltage (480v) Low-Voltage (240V) |
(2) | High-Voltage (400V) Low-Voltage (200V) |
Start By:
- Release the hydraulic system oil pressure. Refer to Disassembly and Assembly, "System Pressure - Release".
- Remove the center drive shaft. Refer to Power Train, "Drive Shaft (Center) - Remove and Install".
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NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. |
- Install Tooling (A) under the front frame, as shown. Refer to Tool Operating Manual, NEHS1303, "Lift Group (Stand - 25 Ton)" for more information on Tooling (A).
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Illustration 2 g01081984 - Disconnect hose (1). Remove bolts (2) and remove the rear wiper arm (3).
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Illustration 3 g01081985 - Remove the front mounting bolts (4) for the cab.
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Illustration 4 g01081990 - Install Tooling (B) to the front of cab, as shown. Attach a suitable lifting device to Tooling (B) and raise the front of the cab.
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Illustration 5 g01081993 - Remove the cab mount. Install a
76 mm (3 inch) block of wood (5) on both sides of the cab. Rest the cab on wood blocks (5).Show/hide tableIllustration 6 g01082000 - Remove bolts (6) and remove strip (7). Pull mat (8) toward the rear of the cab.
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Illustration 7 g01082005 - Disconnect harness assembly (9). Remove clamp (10). Remove bolt (11). Use Tooling (C) (not shown) to remove pin (12) from the upper hitch.
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Illustration 8 g01082013 - Remove bolts (13) and the washers from the rod end of both steering cylinders. Use Tooling (C) (not shown) to remove the pins (not shown) from the rod end of the steering cylinders.
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Illustration 9 g01082022 - Disconnect hose assemblies (14) that connect the front frame to the rear frame.
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Illustration 10 g01082049 - Remove bolt (15). Disconnect steering shaft (16).
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Illustration 11 g01082040 - Install blocks (17) between the rear axle and the frame to prevent the rear axle from oscillating.
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Illustration 12 g01082051 - Attach a suitable lift truck to the rear frame, as shown. Use a chain (18) to connect the rear frame to the lift truck, as shown.
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Illustration 13 g01082057 Show/hide tableIllustration 14 g01082454 - Remove bolts (21) and (24). Remove plate (23) and shims (22). Use Tooling (C) to remove lower pin assembly (19). Remove spacer (20).
- Raise the cab and remove the wood blocks that were installed in step 5. Lower the cab and install the cab mounting bolts that were removed in step 3. Leave the suitable lifting device connected to the top of the cab.
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Illustration 15 g01082066 Show/hide tableIllustration 16 g01082081 - Use the suitable lifting device to apply slight upward pressure to the cab. Use the suitable lifting device that is connected to the cab and the lift truck to slowly separate rear frame (25) from the front frame. Support the front of rear frame (25) on Tooling (D), as shown. Support the rear of the rear frame (25) by using Tooling (E) and (F).
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Illustration 17 g01082349 - Remove the upper sleeve bearings (26) in the rear frame by using Tooling (G).
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Illustration 18 g01082370 Show/hide tableIllustration 19 g01082413 - Remove bolts (27). Remove caps (28) and (36). Remove shims (30). Remove seals (29) and (35) from caps (28) and (36).
- Use Tooling (J) to remove the upper hitch bearings (31), (32), (33), and (34).
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Illustration 20 g01082407 Show/hide tableIllustration 21 g01082390 - Remove spacer (38). Remove bolts (37). Remove caps (39) and (47). Remove shims (36). Remove seals (41) and (48) from caps (39) and (47).
- Use Tooling (H) to remove the lower hitch bearings (42), (43), (44), and (45).
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Illustration 1 | g06303326 |
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