2004/05/24 Caterpillar


An Improved Plug is Now Used in the Manifold for the Pressure Reducing Valve {3206, 5117}

Usage:

D8R II 6YZ
Track-Type Tractor:
D6R Series II (S/N: BNC1-UP; AFD1-UP; CAD1-UP; ADE1-UP; BLE1-UP; DAE1-UP; ACJ1-UP; BMJ1-UP; BRJ1-UP; BMK1-UP; BNL1-UP; AEM1-UP; AFM1-UP; AGM1-UP; BPM1-UP; AEP1-UP; BPP1-UP; BPS1-UP; BLT1-UP; FDT1-UP; AAX1-UP; BMY1-UP; BPZ1-UP; BRZ1-UP)
D7R Series II (S/N: BNM1-UP; BRM1-UP; BRP1-UP; BPT1-UP; BNX1-UP; AEC1-UP; AFG1-UP; ABJ1-UP; AGN1-UP; ACS1-UP; ADW1-UP)
D8R Series II (S/N: AKA1-UP; 6YZ1-UP)

Description of Change: A different plug is now used in the pressure reducing valve to reduce the possibility of leaking. The 9S-8005 Plug has been replaced with a 9S-4185 Plug. The 9S-8005 Plug has a head that requires an allen wrench. When the 9S-8005 Plug is used, the proper torque is not achieved on a consistent basis. The 9S-4185 Plug has a hex head. When the 9S-4185 Plug is used, proper torque is achieved on a consistent basis. The former plug and the new plug use a 3K-0360 O-Ring Seal .

Adaptable To: The 9S-4185 Plug with a 3K-0360 O-Ring Seal is effective with the following Track-Type Tractors:

  • D6R Series II (S/N: AEP254; ADE375; ACJ104; AAX489; AGM104; AFM116; AEM101; FDT133; CAD145; BPM102; BRJ117; DAE130; BNC263; BMY291; BMJ131; BLT184; BLE192; BPZ148; BPP98; BRZ118; BPS106; BNL100; BMK123; AFD98)

  • D7R Series II (S/N: AEC732; AFG527; ABJ579; AGN647; ACS602; ADW539; BNX703; BPT515; BRM522; BNM517; BRP716)

  • D8R Series II (S/N: AKA932; 6YZ1604)

The 9S-4185 Plug and 3K-0360 O-Ring Seal are adaptable to the following Track-Type Tractors:

  • D6R Series II (S/N: AEM1-100; AFM1-115; BLE1-191; BLT1-183; BMK1-122; BNL1-99; BPM1-101; BRJ1-116; CAD1-144; FDT1-132; ACJ1-103; ADE1-374; AFD1-97; BNC1-262; BPP1-97; BPZ1-147; AAX1-488; AGM1-103; BMJ1-130; BMY1-290; BPS1-105; BRZ1-117; AEP1-253; DAE1-129)

  • D7R Series II (S/N: ABJ1-578; ACS1-601; ADW1-538; AEC1-731; AFG1-526; AGN1-646; BNM1-516; BPT1-514; BRM1-521; BNX1-702; BRP1-715)

  • D8R Series II (S/N: AKA1-931; 6YZ1-1603)

Some of the machines may be equipped with a 9S-8005 Plug with a 3K-0360 O-Ring Seal. The machine may also be equipped with a Zero Leak Gold plug and a 7J-9108 O-Ring Seal. See the following illustrations and text in order to determine the plug that is installed on your machine.


Illustration 1g01075516

(3) New 9S-4185 Plug




Illustration 2g01074161

(1) Original Zero Leak Gold Plug

(2) Former 9S-8005 Plug

(3) New 9S-4185 Plug

(4) Former 7J-9108 O-Ring Seal

(5) New 3K-0360 O-Ring Seal

(6) New 3K-0360 O-Ring Seal




Illustration 3g01074155

(1) Original Zero Leak Gold Plug

(2) Former 9S-8005 Plug

(3) New 9S-4185 Plug

Note: The use of the 9S-4185 Plug is highly recommended for servicing of the previous plugs. If servicing a 9S-8005 Plug and a 9S-4185 Plug is not available, use the 9S-8005 Plug with a 3K-0360 O-Ring Seal. Ensure that the proper torque is achieved if you are installing the 9S-8005 Plug. If servicing the original Zero Leak Gold plug and a 9S-4185 Plug is not available, use a 9S-8005 Plug with a 3K-0360 O-Ring Seal. Ensure that the proper torque is achieved when you are installing the 9S-8005 Plug. If the 9S-4185 Plug and the 9S-8005 Plug are not available, service the original Zero Leak Gold plug with a 7J-9108 O-Ring Seal. This will work as a temporary repair. Replace the temporary parts with a 9S-4185 Plug and a 3K-0360 O-Ring Seal at the earliest convenience.

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