826G Series II Landfill Compactor, 825G Series II Soil Compactor and 824G Series II Wheel Dozer Caterpillar


Cooling System Coolant (ELC) - Change

Usage:

824G II AWW
Reference: For information about adding Extender to your cooling system, refer to Operation and Maintenance Manual, "Cooling System Coolant Extender (ELC) - Add" or consult your Caterpillar dealer.

If an Extended Life Coolant was previously used, flush the cooling system with clean water. No other cleaning agents are required. Use the following procedure to change the Extended Life Coolant.



Illustration 1g00771827

The cooling system pressure cap (2) is located under the access door (1) at the top rear of the machine.

    ------ WARNING! ------

    Pressurized system: Hot coolant can cause serious burn. To open cap, stop engine, wait until radiator is cool. Then loosen cap slowly to relieve the pressure.


  1. Slowly loosen the cooling system pressure cap in order to relieve system pressure. Remove the cooling system pressure cap.


    NOTICE

    Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

    Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

    Dispose of all fluids according to local regulations and mandates.


  2. Place the drain hose (4) into a suitable container. Open the drain valve (5) on the bottom of the radiator. Allow the coolant to drain into a suitable container.

    Note: The Landfill Compactor is equipped with bottom guards. The radiator guard needs to be lowered in order to access the drain valve.

  3. Flush the cooling system with clean water until the draining water is clean. Close the drain valve.

  4. Replace the water temperature regulator.

    Reference: For the correct procedure, refer to Operation and Maintenance Manual, "Cooling System Water Temperature Regulator - Replace".


    NOTICE

    Topping off or mixing Cat ELC with other products that do not meet Caterpillar EC-1 specifications reduces the effectiveness of the coolant and shortens coolant service life.

    Use only Caterpillar products or commercial products that have passed the Caterpillar EC-1 specification for pre-mixed or concentrate coolants. Use only Extender with Cat ELC.

    Failure to follow these recommendations can result in shortened cooling system component life.


  5. Add the Extended Life Coolant.

    Reference: For the refill capacity of the cooling system, refer to Operation and Maintenance Manual, "Capacities (Refill)".

  6. Start the engine. Run the engine without the cooling system pressure cap until the water temperature regulator opens and the coolant level stabilizes.

  7. Maintain the coolant level in the sight gauge (3) on the upper right side of the radiator tank. Open the left rear access door in order to access the sight gauge.

  8. Install the cooling system pressure cap. Close the engine hood.

Caterpillar Information System:

Underground Articulated Trucks Caterpillar Monitoring System Alert Indicator Description
AD30 and AD55 Underground Articulated Trucks Power Train Electronic Control System MID 027 - CID 1175 - FMI 03
AD30 and AD55 Underground Articulated Trucks Power Train Electronic Control System MID 027 - CID 0967 - FMI 02
AD30 and AD55 Underground Articulated Trucks Power Train Electronic Control System MID 027 - CID 0718 - FMI 11
2001/02/12 Special Instruction, REHS0990, "Modify the Underspeed Valve in Order to Optimize the Performance" is now Available {3216}
826G Landfill Compactor, 825G Soil Compactor, 824G Wheel Dozer and 980G Wheel Loader Power Train Electronic Control System MID 081 - CID 0368 - FMI 05
D6R Series II Track-Type Tractor Caterpillar Monitoring System
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Underground Articulated Trucks Caterpillar Monitoring System Calibration Mode
826G Landfill Compactor, 825G Soil Compactor, 824G Wheel Dozer and 980G Wheel Loader Power Train Electronic Control System MID 081 - CID 0368 - FMI 04
AD30 and AD55 Underground Articulated Trucks Power Train Electronic Control System MID 027 - CID 0627 - FMI 04
826G Landfill Compactor, 825G Soil Compactor, 824G Wheel Dozer and 980G Wheel Loader Power Train Electronic Control System Electronic Control Module (Power Train) - Flash Program
826G Landfill Compactor, 825G Soil Compactor, 824G Wheel Dozer and 980G Wheel Loader Power Train Electronic Control System MID 081 - CID 0596 - FMI 09
AD30 and AD55 Underground Articulated Trucks Power Train Electronic Control System MID 027 - CID 1175 - FMI 04
AD30 and AD55 Underground Articulated Trucks Power Train Electronic Control System MID 027 - CID 1175 - FMI 08
Underground Articulated Trucks Caterpillar Monitoring System Component Description
826G Series II Landfill Compactor, 825G Series II Soil Compactor and 824G Series II Wheel Dozer Cooling System Coolant Extender (ELC) - Add
Underground Articulated Trucks Caterpillar Monitoring System Main Display Module
Underground Articulated Trucks Caterpillar Monitoring System Quad Gauge Module
AD30 and AD55 Underground Articulated Trucks Power Train Electronic Control System MID 027 - CID 1227 - FMI 03
D10R, D11R and D11R Carrydozer Track-Type Tractors Implement Electronic Control System MID 082 - CID 1180 - FMI 03
D10R, D11R and D11R Carrydozer Track-Type Tractors Implement Electronic Control System MID 082 - CID 1180 - FMI 05
D10R, D11R and D11R Carrydozer Track-Type Tractors Implement Electronic Control System MID 082 - CID 1180 - FMI 06
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