Removal Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
1U-7505 |
Hydraulic Jack |
1 |
| B |
1U-9200 |
Lever Puller Hoist |
1 |
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
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Note: Put identification marks on all lines, on all hoses,on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
- Drain any hydraulic oil into a suitable container for storage or disposal.
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| Illustration 1 | g00703375 |
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| Illustration 2 | g00703376 |
- Remove the bolts and washers (1). Remove the bolts and washers (2). Remove support plate (3) .
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| Illustration 3 | g00703377 |
- Disconnect hose assembly (4). Disconnect fitting (5) .
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| Illustration 4 | g00703380 |
- Disconnect hose assembly (6). Disconnect hose assembly (7) .
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| Illustration 5 | g00703382 |
- Remove four bolts and washers (8). Remove split flange (10) and the hose. Remove four bolts and washers (9). Remove split flange (11) and the hose.
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| Illustration 6 | g00703383 |
- Disconnect hose assembly (12) .
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| Illustration 7 | g00703385 |
- Disconnect fitting (13) .
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| Illustration 8 | g00703387 |
- Use Tooling (A) to support hydraulic drive motor (15). Use Tooling (B) to secure hydraulic drive motor (15) to Tooling (A) .
- Remove the bolts and washers (14). Remove hydraulic drive motor (15). The weight of hydraulic drive motor is 107 kg (235 lb).
