Crankshaft - Remove
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Required Tools | |||
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Tool | Part Number | Part Description | Qty |
A | 171-4660 | Bracket | 2 |
4C-9832 | Engine Rollover Stand | 1 | |
B | 138-7573 | Link Bracket | 2 |
C | 1H-3110 | Bearing Puller | 1 |
8B-7560 | Step Plate | 1 | |
9U-6600 | Hydraulic Pump | 1 | |
1H-3108 | Push-Puller Leg | 2 | |
1H-3107 | Bearing Puller | 1 | |
3H-0468 | Puller Plate | 5 | |
3H-0465 | Push-Puller Plate | 2 | |
1P-0820 | Hydraulic Puller | 1 | |
5B-0637 | Nut | 1 | |
8S-6586 | Screw | 1 | |
D | 5P-0944 | Dowel Puller Group | 1 |
5P-0939 | Dowel Extractor | 1 |
Start By:
- Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove".
- Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install".
- Remove the crankshaft front seal. Refer to Disassembly and Assembly, "Crankshaft Front Seal - Remove".
- Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove".
Note: Put identification marks on the engine block, main bearing caps, and main bearings during the removal procedure. Identification marks will ensure proper installation during the installation procedure.
Note: Put identification marks on the connecting rods, connecting rod bearing caps, and connecting rod bearings during the removal procedure. Identification marks will ensure proper installation during the installation procedure.
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Position the engine on Tooling (A).
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Illustration 1 g01096924 - Remove bolts (2).
- Remove connecting rod caps (1).
- Push the piston assemblies toward the cylinder heads.
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Illustration 2 g01096760 - Ensure that Timing Marks “V” are aligned on idler gear (4) and crankshaft gear (3).
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Illustration 3 g01096945 - Remove bolts (5). Remove main bearing caps (6).
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Illustration 4 g00567844 - Remove thrust plates (7) from the center main bearings.
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Illustration 5 g00567847 - Install Tooling (B) on each end of the crankshaft.
- Attach a suitable lifting device to crankshaft (8). The weight of crankshaft (8) is approximately
215 kg (475 lb) . Remove crankshaft (8).Show/hide tableIllustration 6 g01096769 - Use Tooling (C) to remove crankshaft gear (3). Use Tooling (D) to remove the dowel that is under crankshaft gear (3) if a replacement is necessary.
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Illustration 7 g01096775 - Remove pin (9) from the crankshaft with Tooling (D) if the pin is worn or damaged.
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