Product Support Program For The Suction Tube In The High Speed Oil Change Group Of Certain D10R Tractors Caterpillar


Product Support Program For The Suction Tube In The High Speed Oil Change Group Of Certain D10R Tractors

Usage:

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NOTE: This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4734" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

Termination Date

August 31, 2000

Problem

The wrong suction tube may have been installed in the high speed oil change attachments on certain early D10R Tractors. The short tube may cause loss of sealing (suction) and cause incomplete evacuation of the oil. The suction tube is also part of the engine prelube attachment and can cause excessive prelube cycle times.

Affected Product
Model & Identification Number

D10R (3KR395-398, 3KR400-404, 3KR407-409, 3KR412, 3KR414-420, 3KR422-424, 3KR426-430, 3KR432-433, 3KR436, 3KR438-451, 3KR454, 3KR457-464, 3KR467-468, 3KR471-483, 3KR485-489, 3KR492-499, 3KR501-511, 3KR515-517, 3KR519-520, 3KR522, 3KR523, 3KR525, 3KR527, 3KR528, 3KR530-532, 3KR536, 3KR540, 3KR541, 3KR544, 3KR545, 3KR547-550, 3KR553, 3KR556, 3KR558-561, 3KR567, 3KR568, 3KR571, 3KR573-582, 3KR584, 3KR585, 3KR587-590, 3KR594-600, 3KR602-608, 3KR610, 3KR611, 3KR613, 3KR614, 3KR616-638, 3KR640-646, 3KR648, 3KR649, 3KR651-655, 3KR657-659, 3KR662, 3KR663, 3KR667, 3KR669, 3KR671-673, 3KR675, 3KR676, 3KR678-680, 3KR682, 3KR684-689, 3KR695, 3KR669, 3KR670, 3KR703, 3KR705-714, 3KR718, 3KR720-723, 3KR726-728, 3KR730-735, 3KR739-747, 3KR750-754, 3KR757, 3KR759, 3KR764, 3KR767-782, 3KR781, 3KR782, 3KR785, 3KR789, 3KR790, 3KR792-795, 3KR797-802, 3KR804-809, 3KR811, 3KR812, 3KR816, 3KR818, 3KR820-826, 3KR828, 3KR830, 3KR831, 3KR833-843, 3KR846-848, 3KR850-859, 3KR861-863, 3KR871-874, 3KR878-880, 3KR885, 3KR888, 3KR892, 3KR894-896, 3KR898, 3KR901, 3KR904, 3KR906-909, 3KR911, 3KR912, 3KR914-923, 3KR925-931, 3KR933-946, 3KR948, 3KR950, 3KR953-955, 3KR960-965, 3KR967, 3KR968, 3KR971-978, 3KR980-982, 3KR984, 3KR986, 3KR994-998, 3KR1001-1016, 3KR1022-1032, 3KR1034-1053, 3KR1057, 3KR1058, 3KR1061-1070, 3KR1074-1080, 3KR1082-1085, 3KR1090-1093, 3KR1095, 3KR1101, 3KR1103, 3KR1110-1114, 3KR1119-1123, 3KR1126-1131, 3KR1138, 3KR1140, 3KR1142-1145, 3KR1147, 3KR1148, 3KR1150, 3KR1152-1157)

Parts Needed

1 - 5K9090 SEAL-O-RING
1 - 7M8485 SEAL-O-RING
1 - 6N2656 TUBE AS-O CH
1 - 1S0004 SEAL-O-RING

Action Required

Place the machine on a level surface, stop engine, lower implements to the ground and place the disconnect in the "OFF" position.

The ideal time to perform this program is when the oil is being changed. If not, one gallon of oil must be drained prior to removing fittings.

Remove the hose connection and the 6v8635 Connector from the left side of the crankcase.

Install a new 1S0004 Seal on the new 6N2656 Tube and install into the crankcase.

Install new 5K9090 Seal and 7M8485 Seal onto 6V8635 Connector.

Reassemble connector and hose to crankcase and check for leaks.

Service Claim Allowances

NOTE: This is a 1.5-hour job.

Parts Disposition

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Caterpillar Information System:

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