PRIORITY - PARTS STOCK ACTION NEEDED - NEW SOLENOID TO CONTROL GOVERNOR HORSEPOWER SETTING NEEDS TO BE INSTALLED ON CERTAIN 140 G VHP MOTOR GRADERS, 518 SKIDDERS, AND 518 GRAPPLE SKIDDERS - PI3538 - MAILED US AND CANADA, CACO, COSA, LIMITED COFA - RE
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PRIORITY - PARTS STOCK ACTION NEEDED - NEW SOLENOID TO CONTROL GOVERNOR HORSEPOWER SETTING NEEDS TO BE INSTALLED ON CERTAIN 140 G VHP MOTOR GRADERS, 518 SKIDDERS, AND 518 GRAPPLE SKIDDERS - PI3538 - MAILED US AND CANADA, CACO, COSA, LIMITED COFA - REVISE D 05/91
NOTE:   The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
May 2, 1991 (Revised May 1991) U-87 A-62 AU-50.1 O-64 PRIORITY NEW SOLENOID TO CONTROL GOVERNOR HORSEPOWER PARTS STOCK ACTION NEEDED SETTING NEEDS TO BE INSTALLED ON CERTAIN 140G VHP MOTOR GRADERS, 518 SKIDDERS, AND 518 GRAPPLE SKIDDERS 1909 PI3538 NOTE: This Revised Service Letter replaces the May 2, 1991 Service Letter. Changes have been made to include 518 Skidders and 518 Grapple Skidders. COMPLETION DATE
Termination Date
November 30, 1991 May 31, 1992
Problem
The solenoid that controls the horsepower setting of the governor on certain 140G VHP Motor Graders, 518 Skidders, and 518 Grapple Skidders needs to be replaced with a new solenoid that has a stronger spring.
Affected Product
Model Identification Number 140G 72V13344, 13346, 13347, 13349, 13351-13353, 13355, 13360-13362, 13365, 13367, 13369, 13370, 13373, 13374, 13376-13378, 13380-13382, 13385, 13388-13390, 13393, 13394, 13397-13401, 13404, 13405, 13407-13410, 13412, 13413, 13415, 13418, 13420-13422, 13424-13426, 13429-13431, 13433, 13434, 13437- 13441, 13443, 13444, 13447, 13448, 13451, 13452, 13454, 13455, 13457, 13459, 13461-13463, 13465, 13466, 13468, 13470, 13472-13474, 13477-13479,13482, 13483, 13487-13491, 13493, 13495, 13497- 13500, 13502-13506, 13508-13510, 13512, 13514, 13517, 13518, 13520-13522, 13524-13527, 13529-13534, 13536-13538, 13541, 13542, 13544-13546, 13548-13554, 13556, 13557, 13559-13561, 13563-13567, 13570, 13572-13574, 13576, 13578-13580, 13582, 13584-13587, 13590-13593, 13595, 13597-13606, 13608, 13610, 13612-13620, 13622-13631, 13633, 13634, 13636-13643, 13645- 13653, 13655, 13656, 13658-13666, 13668-13675, 13677-13680, 13682-13685, 13687-13689, 13691-13694, 13696-13699, 13701- 13704, 13706-13708, 13710-13716, 13718-13721, 13723-13726, 13728-13731, 13733-13735, 13737-13740, 13742-13746, 13748, 13749, 13751-13755, 13757, 13758, 13761, 13762, 13764, 13765, 13768-13773, 13775, 13776, 13778, 13781-13783, 13785, 13786, 13788, 13789, 13793-13798, 13800, 13802-13805, 13808, 13810-13812, 13815-13818, 13820, 13821, 13823-13825, 13828, 13829, 13832-13834, 13836-13839, 13841, 13842, 13846-13848, 13850, 13851, 13854 13W804, 807, 811, 812, 815 518 94U2329, 2383, 2389, 2396, 2397 95U2975, 2980, 2981, 2987, 2988, 2998, 3011, 3025-3035, 3037, 3038, 3042, 3043, 3045
Parts Needed
Dealers will need to order parts for this Program. 1 - 9X9524 Solenoid Assembly
Action Required
***** Parts Stock ***** Remove all 9X9898 Solenoid Assemblies from parts stock. ***** Affected Product ***** Remove the existing 9X9898 Solenoid Assembly and replace it with the new9X9524 Solenoid Assembly. Adjust the fuel setting as described in the Service Manual.
Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
***** Parts Stock ***** Submit one claim for all 9X9898 Solenoid Assemblies removed from parts stock. ***** Affected Product ***** Caterpillar Dealer Suggested Customer Suggested Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs. (D/N) (Sell) (C/L) (Sell) 100% 1 0 0 0 0 NOTE: This is a 1-hour job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. Attach. (1-Owner Notification) COPY OF
Owner Notification
FOR U.S. AND CANADIAN OWNERS XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 PRIORITY - New Solenoid To Control Governor Horsepower Setting Needs To Be Installed On Certain 140G VHP Motor Graders, 518 Skidders, and 518 Grapple Skidders MODELS INVOLVED - 140G VHP Motor Graders, 518 Skidders, and 518 Grapple Skidders Dear Caterpillar Product Owner: The solenoid that controls the horsepower setting of the governor on the products listed below needs to be replaced with a new solenoid that has a stronger spring. The repair will be done at no cost to you. Contact your local Caterpillar dealer immediately and schedule a time to have this service performed. The repair time for this service is approximately one hour. Please refer the dealer to their Service Letter dated May 2, 1991 when scheduling the service. We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime. Caterpillar Inc. Identification #(s) Attached to May 2, 1991 Service Letter
Caterpillar Information System:
SERVICE LETTER EXTENSION FOR APRIL 9, 1990 SL - PSP FOR TURBOCHARGER TURBINE WHEEL ON D11N TRACTORS; 776B TRACTORS; 777 B TRUCKS; AND 3508 ENGINES (SPARE) - PS4394 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA SERVICE LETTER EXTENSION FOR APRIL 9, 1990 SL - PSP FOR TURBOCHARGER TURBINE WHEEL ON D11N TRACTORS; 776B TRACTORS; 777 B TRUCKS; AND 3508 ENGINES (SPARE) - PS4394 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
PRIORITY - PARTS STOCK ACTION NEEDED - THE ELECTRONIC CONTROL GROUP FOR THE CMS PANEL NEEDS TO BE REPLACED - THE DIAGNOSTIC CON NECTOR WIRING ON THE STARTER NEEDS TO BE CHANGED ON CERTAIN 966F WHEEL LOADERS - PI3522 - MAILED US AND CANADA, CACO, CFEL PRIORITY - PARTS STOCK ACTION NEEDED - THE ELECTRONIC CONTROL GROUP FOR THE CMS PANEL NEEDS TO BE REPLACED - THE DIAGNOSTIC CON NECTOR WIRING ON THE STARTER NEEDS TO BE CHANGED ON CERTAIN 966F WHEEL LOADERS - PI3522 - MAILED US AND CANADA, CACO, CFEL
PSP FOR INSTALLING NEW VALVE LOCKS ON CERTAIN D8L TRACTORS AND 631E SCRAPERS - PS4614 - MAILED US AND CANADA, COSA, LIMITED CFE L PSP FOR INSTALLING NEW VALVE LOCKS ON CERTAIN D8L TRACTORS AND 631E SCRAPERS - PS4614 - MAILED US AND CANADA, COSA, LIMITED CFE L
PARTS STOCK ACTION ONLY - 2W6395 IDLER GEAR FOR USE IN 992C REAR GEAR TRAIN NEEDS TO BE REMOVED FROM PARTS STOCK - PI7263 - MA ILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA PARTS STOCK ACTION ONLY - 2W6395 IDLER GEAR FOR USE IN 992C REAR GEAR TRAIN NEEDS TO BE REMOVED FROM PARTS STOCK - PI7263 - MA ILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA
PRIORITY - NEW SUN GEAR NEEDS TO BE INSTALLED IN THE TRANSMISSIONS OF CERTAIN 518 AND 528 SKIDDERS - PI3542 - MAI LED US AND CANADA, COSA, LIMITED COFA PRIORITY - NEW SUN GEAR NEEDS TO BE INSTALLED IN THE TRANSMISSIONS OF CERTAIN 518 AND 528 SKIDDERS - PI3542 - MAI LED US AND CANADA, COSA, LIMITED COFA
SERVICE LETTER SUPPLEMENT FOR FEBRUARY 27, 1991 SL - PS4429 - PSP FOR INSTALLING AN AUTOMATIC ETHER INJECTION SYSTEM (AEIS) ON CERTAIN D11N TRACTORS - MAILED US AND CANADA, COFA, COSA, LIMITED CACO, LIMITED CFEL SERVICE LETTER SUPPLEMENT FOR FEBRUARY 27, 1991 SL - PS4429 - PSP FOR INSTALLING AN AUTOMATIC ETHER INJECTION SYSTEM (AEIS) ON CERTAIN D11N TRACTORS - MAILED US AND CANADA, COFA, COSA, LIMITED CACO, LIMITED CFEL
SERVICE LETTER SUPPLEMENT FOR DECEMBER 24, 1990 SL - PI3500 - PRIORITY - THE BOLTS THAT HOLD THE DIFFERENTIAL PINION IN PLA CE MAY WORK LOOSE ON CERTAIN 623E WHEEL TRACTORS - MAILED US AND CANADA, COSA, LIMITED COFA SERVICE LETTER SUPPLEMENT FOR DECEMBER 24, 1990 SL - PI3500 - PRIORITY - THE BOLTS THAT HOLD THE DIFFERENTIAL PINION IN PLA CE MAY WORK LOOSE ON CERTAIN 623E WHEEL TRACTORS - MAILED US AND CANADA, COSA, LIMITED COFA
PSP FOR REPLACEMENT OF THE EMS OIL PRESSURE SWITCH AND THE HOUR METER OIL PRESSURE SWITCH ON CERTAIN D8N, D9N, D10N, AND D11 N TRACTORS - PS4586 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA PSP FOR REPLACEMENT OF THE EMS OIL PRESSURE SWITCH AND THE HOUR METER OIL PRESSURE SWITCH ON CERTAIN D8N, D9N, D10N, AND D11 N TRACTORS - PS4586 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
PSP FOR FAILED ONE-WAY CLUTCH COMPONENTS ON 988B LOADERS EQUIPPED WITH 2Z0989, 2Z8670, 2Z8786, 2Z8858, 2Z8859 OR 2Z8860 LOC K-UP CONVERTER ARRANGEMENTS - PS0517 - MAILED US AND CANADA, COSA, LIMITED COFA - REVISED 01/92 PSP FOR FAILED ONE-WAY CLUTCH COMPONENTS ON 988B LOADERS EQUIPPED WITH 2Z0989, 2Z8670, 2Z8786, 2Z8858, 2Z8859 OR 2Z8860 LOC K-UP CONVERTER ARRANGEMENTS - PS0517 - MAILED US AND CANADA, COSA, LIMITED COFA - REVISED 01/92
PRIORITY - THE CASE AND FRAME ASSEMBLY NEEDS TO BE INSPECTED FOR TOOL MARKS FROM MACHINING OPERATIONS ON CERTAIN D5B TRA CTORS - PI3520 - MAILED US AND CANADA, BRAZIL - PLEASE NOTE THAT A LIMITED MAILING WAS MADE TO COSA FOR A SUPPLEMENT TO THIS S L PRIORITY - THE CASE AND FRAME ASSEMBLY NEEDS TO BE INSPECTED FOR TOOL MARKS FROM MACHINING OPERATIONS ON CERTAIN D5B TRA CTORS - PI3520 - MAILED US AND CANADA, BRAZIL - PLEASE NOTE THAT A LIMITED MAILING WAS MADE TO COSA FOR A SUPPLEMENT TO THIS S L
PRIORITY - GROUND WIRES ON CERTAIN D6H, D7H, AND D8N TRACTORS EQUIPPED WITH ROOF MOUNTED AIR CONDITIONER CONDENSERS NEED TO BE CHECKED FOR CORRECT GROUND WIRE INSTALLATION - PI3521 - MAILED US AND CANADA, LIMITED CACO PRIORITY - GROUND WIRES ON CERTAIN D6H, D7H, AND D8N TRACTORS EQUIPPED WITH ROOF MOUNTED AIR CONDITIONER CONDENSERS NEED TO BE CHECKED FOR CORRECT GROUND WIRE INSTALLATION - PI3521 - MAILED US AND CANADA, LIMITED CACO
PRIORITY - REINFORCING PLATES NEED TO BE INSTALLED ON THE DRAFT TUBES OF CERTAIN 631E AND 637E SCRAPERS - PI3525 - MAI LED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA PRIORITY - REINFORCING PLATES NEED TO BE INSTALLED ON THE DRAFT TUBES OF CERTAIN 631E AND 637E SCRAPERS - PI3525 - MAI LED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA
PSP FOR REPLACING THE TRACK IDLER SHAFT AND BEARINGS IN THE TRACK IDLERS OF CERTAIN D3C TRACTORS, D4C TRACTORS, 931C LOA DERS, AND 935C LOADERS - PS4554 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA PSP FOR REPLACING THE TRACK IDLER SHAFT AND BEARINGS IN THE TRACK IDLERS OF CERTAIN D3C TRACTORS, D4C TRACTORS, 931C LOA DERS, AND 935C LOADERS - PS4554 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
PARTS STOCK ACTION ONLY - 9W4135 TRANSFER GEARS IN PARTS STOCK NEED TO BE INSPECTED - PI7265 - MAILED US AND CANADA, CACO, COF A, BRAZIL, CFEL, COSA PARTS STOCK ACTION ONLY - 9W4135 TRANSFER GEARS IN PARTS STOCK NEED TO BE INSPECTED - PI7265 - MAILED US AND CANADA, CACO, COF A, BRAZIL, CFEL, COSA
PSP FOR INSTALLING A NEW WINCH CONTROL VALVE TO IMPROVE INPUT CLUTCH OPERATION ON CERTAIN D5H CUSTOM SKIDDERS EQUIPPED WITH AN 8Z7530 GRAPPLE MODIFICATION - PS0546 - MAILED US AND CANADA PSP FOR INSTALLING A NEW WINCH CONTROL VALVE TO IMPROVE INPUT CLUTCH OPERATION ON CERTAIN D5H CUSTOM SKIDDERS EQUIPPED WITH AN 8Z7530 GRAPPLE MODIFICATION - PS0546 - MAILED US AND CANADA
Product Support Program For Repairing Rear Track Roller Frames With Cracked Tube To Bogie Plate Welds On Certain D10N Tractors Product Support Program For Repairing Rear Track Roller Frames With Cracked Tube To Bogie Plate Welds On Certain D10N Tractors
Service Letter Supplement Service Letter Supplement
The Cartridge Assemblies For the Transmission Control Solenoids Need To Be Replaced On Certain IT12B And IT14B Integrated Toolcarriers; And 910E Loaders The Cartridge Assemblies For the Transmission Control Solenoids Need To Be Replaced On Certain IT12B And IT14B Integrated Toolcarriers; And 910E Loaders
PSP FOR INSTALLING NEW BOLTS, SPACERS, AND MOUNTING PARTS FOR THE FRONT WHEEL BRAKES ON CERTAIN 518 GRAPPLE SKIDDERS EQU IPPED WITH A STANDARD FRONT AXLE - PS4601 - MAILED US AND CANADA, COFA, CFEL, COSA, LIMITED CACO - REVISED 10/91 PSP FOR INSTALLING NEW BOLTS, SPACERS, AND MOUNTING PARTS FOR THE FRONT WHEEL BRAKES ON CERTAIN 518 GRAPPLE SKIDDERS EQU IPPED WITH A STANDARD FRONT AXLE - PS4601 - MAILED US AND CANADA, COFA, CFEL, COSA, LIMITED CACO - REVISED 10/91
Product Support Program For Installing New Final Drive Gears And Related Parts On Certain 518 And 528 Grapple Skidders Product Support Program For Installing New Final Drive Gears And Related Parts On Certain 518 And 528 Grapple Skidders
PSP FOR REPLACING UNIT INJECTOR RETURN SPRINGS ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, 789 TRUCKS; 3508, 3512, 351 6 ENGINES - PS4591 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, MARINE TEPS PSP FOR REPLACING UNIT INJECTOR RETURN SPRINGS ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, 789 TRUCKS; 3508, 3512, 351 6 ENGINES - PS4591 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, MARINE TEPS
PSP FOR REPLACING UNIT INJECTOR RETURN SPRINGS ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, 789 TRUCKS; 3508, 3512, 351 6 ENGINES - PS4591 - MAILED BRAZIL PSP FOR REPLACING UNIT INJECTOR RETURN SPRINGS ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, 789 TRUCKS; 3508, 3512, 351 6 ENGINES - PS4591 - MAILED BRAZIL
SERVICE LETTER SUPPLEMENT FOR MAY 6, 1991 SL - PSP FOR REPLACING THE TRACK IDLER SHAFT AND BEARINGS IN THE TRACK IDL ERS OF CERTAIN D3C, D4C TRACTORS; 931C, 935C LOADERS - PS4554 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA - REVISE D 06/91 SERVICE LETTER SUPPLEMENT FOR MAY 6, 1991 SL - PSP FOR REPLACING THE TRACK IDLER SHAFT AND BEARINGS IN THE TRACK IDL ERS OF CERTAIN D3C, D4C TRACTORS; 931C, 935C LOADERS - PS4554 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA - REVISE D 06/91
SERVICE LETTER SUPPLEMENT FOR JULY 10, 1990 SL - PI3482 - PRIORITY - NEW HYDRAULIC OIL FILTER BAFFLE TUBE NEEDS TO BE INS TALLED ON CERTAIN D9N AND D10N TRACTORS - MAILED US AND CANADA, CACO, COFA, CFEL, COSA SERVICE LETTER SUPPLEMENT FOR JULY 10, 1990 SL - PI3482 - PRIORITY - NEW HYDRAULIC OIL FILTER BAFFLE TUBE NEEDS TO BE INS TALLED ON CERTAIN D9N AND D10N TRACTORS - MAILED US AND CANADA, CACO, COFA, CFEL, COSA