PRIORITY - GROUND WIRES ON CERTAIN D6H, D7H, AND D8N TRACTORS EQUIPPED WITH ROOF MOUNTED AIR CONDITIONER CONDENSERS NEED TO BE CHECKED FOR CORRECT GROUND WIRE INSTALLATION - PI3521 - MAILED US AND CANADA, LIMITED CACO
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PRIORITY - GROUND WIRES ON CERTAIN D6H, D7H, AND D8N TRACTORS EQUIPPED WITH ROOF MOUNTED AIR CONDITIONER CONDENSERS NEED TO BE CHECKED FOR CORRECT GROUND WIRE INSTALLATION - PI3521 - MAILED US AND CANADA, LIMITED CACO
NOTE:   The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
U-47 A-37.1 PRIORITY 1408 PI3521 COMPLETION DATE
Termination Date
September 30, 1991 March 31, 1992
Problem
The 1Q1971 Wire Assembly that connects the 3T2170 Relay to a terminal on the 9F3099 Start Relay may not have been properly connected on certain D6H, D7H, and D8N Tractors. See Illustration 1.
Affected Product
Model Identification Number D6H 4RC4083, 4093, 4094 6FC4031, 4053 3ZF1401, 1448, 4017, 4050, 4089, 4111, 4128 3YG565, 566, 584, 4090, 4105, 4157 D7H 5BF843, 847, 885, 909, 4036, 4042, 4106, 4115 4FG337, 4086 79Z2359, 2369, 4087, 4105, 4124, 4139, 4160 80Z802 D8N 9TC2864, 2876, 2900, 2906, 2938, 2949, 3182, 3194, 3270, 3300, 3316, 3326, 3336, 3376, 3406, 3415, 3424, 3501, 3505, 3600, 3607, 3643, 3665, 3740, 3747, 3769, 3773, 3779, 3787, 3808, 3857, 3863, 3867, 3907, 3914, 3919, 3927, 3937, 3943, 4025, 4033, 4070, 4081, 4115, 4164, 4199, 4212, 4250, 4253, 4266, 4267, 4334, 4336, 4415, 4424, 4434, 4484, 4570, 4580, 4581, 4587, 4603, 4612, 4658, 4661, 4670, 4677, 4688, 4695, 4778, 4783, 4806
Parts Needed
Not Applicable
Action Required
Remove the 1Q1971 Wire Assembly from the starter relay terminal to which the 306 green wire is attached and connect it to the terminal with the other black wires. See Illustration 2. ****** IMAGE: SEBE4539.00001.001 CAPTION: Illustration 1 Mounting and Condenser Gp. Typical D6H, D7H, D8N ****** IMAGE: SEBE4539.00001.002 CAPTION: Illustration 2 Wiring Schematic
Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Caterpillar Dealer Suggested Customer Suggested Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs. 100% 1 0 0 0 0 NOTE: This is a 1-hour job.
Parts Disposition
Any parts removed (with the exception of cores used for Caterpillar Remanufactured parts) can be rendered useless and scrapped immediately upon completion of the repair. MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. Attach. (1-Owner Notification) COPY OF
Owner Notification
FOR U.S. AND CANADIAN OWNERS XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 PRIORITY - Ground Wires On Certain D6H, D7H, And D8N Tractors Equipped With Roof Mounted Air Conditioner Condensers Need To Be Checked For Correct Ground Wire Installation MODELS INVOLVED - D6H, D7H And D8N Tractors Dear Caterpillar Product Owner: The wire assembly that connects the relay to a terminal on the start relay may not have been properly connected on the products listed below. The repair will be done at no cost to you. Contact your local Caterpillar dealer immediately and schedule a time to have this service performed. The repair time for this service is approximately one hour. We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime. Caterpillar Inc. Identification #(s) Attached to March 17, 1991 Service Letter
Caterpillar Information System:
PRIORITY - REINFORCING PLATES NEED TO BE INSTALLED ON THE DRAFT TUBES OF CERTAIN 631E AND 637E SCRAPERS - PI3525 - MAI LED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA PRIORITY - REINFORCING PLATES NEED TO BE INSTALLED ON THE DRAFT TUBES OF CERTAIN 631E AND 637E SCRAPERS - PI3525 - MAI LED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA
PSP FOR EXCESSIVE AIR SIDE PLUGGING OF FOLDED CORE RADIATORS IN 508 SKIDDERS - PS0488 - MAILED US AND CANADA, COSA, LIMITED COF A PSP FOR EXCESSIVE AIR SIDE PLUGGING OF FOLDED CORE RADIATORS IN 508 SKIDDERS - PS0488 - MAILED US AND CANADA, COSA, LIMITED COF A
PARTS STOCK ACTION ONLY - INSTRUCTION PLATES WITH PLASTIC COATING NEED TO BE REMOVED FROM PARTS STOCK - PI7255 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA PARTS STOCK ACTION ONLY - INSTRUCTION PLATES WITH PLASTIC COATING NEED TO BE REMOVED FROM PARTS STOCK - PI7255 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA
PSP FOR CORE CREDIT WHEN USING REMANUFACTURED 3161 GOVERNORS TO UPDATE D11N TRACTORS; 777B, 785, AND 789 TRUCKS AND 3508, 351 2, AND 3516 SPARE ENGINES - MAILED US AND CANADA PSP FOR CORE CREDIT WHEN USING REMANUFACTURED 3161 GOVERNORS TO UPDATE D11N TRACTORS; 777B, 785, AND 789 TRUCKS AND 3508, 351 2, AND 3516 SPARE ENGINES - MAILED US AND CANADA
SERVICE LETTER EXTENSION FOR FEBRUARY 25, 1990 SL - PS0434 - PSP FOR INSTALLING NEW PISTON RINGS AND CYLINDER LINERS TO RED UCE OIL CONSUMPTION ON CERTAIN CHALLENGER 65 TRACTORS; 235C E240, EL240, E300 AND EL300 EXCAVATORS; AND 963 AND 973 LOADER S - SERVICE LETTER EXTENSION FOR FEBRUARY 25, 1990 SL - PS0434 - PSP FOR INSTALLING NEW PISTON RINGS AND CYLINDER LINERS TO RED UCE OIL CONSUMPTION ON CERTAIN CHALLENGER 65 TRACTORS; 235C E240, EL240, E300 AND EL300 EXCAVATORS; AND 963 AND 973 LOADER S -
PSP FOR INSTALLING NEW FUEL LINES AND FUEL LINE BRACKETS ON CERTAIN 621S, 627E AND 637E SCRAPERS - PS4463 - MAILED US AND CAN ADA, CACO, COFA, CFEL PSP FOR INSTALLING NEW FUEL LINES AND FUEL LINE BRACKETS ON CERTAIN 621S, 627E AND 637E SCRAPERS - PS4463 - MAILED US AND CAN ADA, CACO, COFA, CFEL
Product Support Program For Repairing The Transmission On Certain 930R Wheel Loaders. Product Support Program For Repairing The Transmission On Certain 930R Wheel Loaders.
PSP FOR CERTAIN D6H AND D6H LGP TRACTORS EQUALIZER BAR CENTER PIN BEARINGS - PS4584 - MAILED US AND CANADA, CACO, COFS, CFEL, CO SA PSP FOR CERTAIN D6H AND D6H LGP TRACTORS EQUALIZER BAR CENTER PIN BEARINGS - PS4584 - MAILED US AND CANADA, CACO, COFS, CFEL, CO SA
PSP FOR INSTALLING AN AUTOMATIC ETHER INJECTION SYSTEM (AEIS) ON CERTAIN D11N TRACTORS - PS4429 - MAILED US AND CANADA, COFA, CO SA, LIMITED CACO, LIMITED CFEL PSP FOR INSTALLING AN AUTOMATIC ETHER INJECTION SYSTEM (AEIS) ON CERTAIN D11N TRACTORS - PS4429 - MAILED US AND CANADA, COFA, CO SA, LIMITED CACO, LIMITED CFEL
PRIORITY - PARTS STOCK ACTION NEEDED - NEW VALVE LOCKS NEED TO BE INSTALLED ON CERTAIN D4E, D5B, D6D, D6E, D8L TRACTORS; 930R, 96 6R WHEEL LOADERS; 120G, 140G MOTOR GRADERS; 621S SCRAPERS; 3306, 3408 ENGINES - PI3515 - MAILED BRAZIL PRIORITY - PARTS STOCK ACTION NEEDED - NEW VALVE LOCKS NEED TO BE INSTALLED ON CERTAIN D4E, D5B, D6D, D6E, D8L TRACTORS; 930R, 96 6R WHEEL LOADERS; 120G, 140G MOTOR GRADERS; 621S SCRAPERS; 3306, 3408 ENGINES - PI3515 - MAILED BRAZIL
SERVICE LETTER EXTENSION FOR APRIL 20, 1990 SL - PSP FOR REPEAT TRACK JOINT FAILURES (LEAKS) ON D8N TRACTORS - PS0430- MAI LED CACO SERVICE LETTER EXTENSION FOR APRIL 20, 1990 SL - PSP FOR REPEAT TRACK JOINT FAILURES (LEAKS) ON D8N TRACTORS - PS0430- MAI LED CACO
SERVICE LETTER EXTENSION FOR JANUARY 26, 1990 SL - PSP FOR REPEAT TRACK JOINT FAILURES (LEAKS) ON D8N TRACTORS - PS0430 - MAI LED COFA, CFEL, COSA SERVICE LETTER EXTENSION FOR JANUARY 26, 1990 SL - PSP FOR REPEAT TRACK JOINT FAILURES (LEAKS) ON D8N TRACTORS - PS0430 - MAI LED COFA, CFEL, COSA
PRIORITY - THE CASE AND FRAME ASSEMBLY NEEDS TO BE INSPECTED FOR TOOL MARKS FROM MACHINING OPERATIONS ON CERTAIN D5B TRA CTORS - PI3520 - MAILED US AND CANADA, BRAZIL - PLEASE NOTE THAT A LIMITED MAILING WAS MADE TO COSA FOR A SUPPLEMENT TO THIS S L PRIORITY - THE CASE AND FRAME ASSEMBLY NEEDS TO BE INSPECTED FOR TOOL MARKS FROM MACHINING OPERATIONS ON CERTAIN D5B TRA CTORS - PI3520 - MAILED US AND CANADA, BRAZIL - PLEASE NOTE THAT A LIMITED MAILING WAS MADE TO COSA FOR A SUPPLEMENT TO THIS S L
PSP FOR FAILED ONE-WAY CLUTCH COMPONENTS ON 988B LOADERS EQUIPPED WITH 2Z0989, 2Z8670, 2Z8786, 2Z8858, 2Z8859 OR 2Z8860 LOC K-UP CONVERTER ARRANGEMENTS - PS0517 - MAILED US AND CANADA, COSA, LIMITED COFA - REVISED 01/92 PSP FOR FAILED ONE-WAY CLUTCH COMPONENTS ON 988B LOADERS EQUIPPED WITH 2Z0989, 2Z8670, 2Z8786, 2Z8858, 2Z8859 OR 2Z8860 LOC K-UP CONVERTER ARRANGEMENTS - PS0517 - MAILED US AND CANADA, COSA, LIMITED COFA - REVISED 01/92
PSP FOR REPLACEMENT OF THE EMS OIL PRESSURE SWITCH AND THE HOUR METER OIL PRESSURE SWITCH ON CERTAIN D8N, D9N, D10N, AND D11 N TRACTORS - PS4586 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA PSP FOR REPLACEMENT OF THE EMS OIL PRESSURE SWITCH AND THE HOUR METER OIL PRESSURE SWITCH ON CERTAIN D8N, D9N, D10N, AND D11 N TRACTORS - PS4586 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
SERVICE LETTER SUPPLEMENT FOR DECEMBER 24, 1990 SL - PI3500 - PRIORITY - THE BOLTS THAT HOLD THE DIFFERENTIAL PINION IN PLA CE MAY WORK LOOSE ON CERTAIN 623E WHEEL TRACTORS - MAILED US AND CANADA, COSA, LIMITED COFA SERVICE LETTER SUPPLEMENT FOR DECEMBER 24, 1990 SL - PI3500 - PRIORITY - THE BOLTS THAT HOLD THE DIFFERENTIAL PINION IN PLA CE MAY WORK LOOSE ON CERTAIN 623E WHEEL TRACTORS - MAILED US AND CANADA, COSA, LIMITED COFA
SERVICE LETTER SUPPLEMENT FOR FEBRUARY 27, 1991 SL - PS4429 - PSP FOR INSTALLING AN AUTOMATIC ETHER INJECTION SYSTEM (AEIS) ON CERTAIN D11N TRACTORS - MAILED US AND CANADA, COFA, COSA, LIMITED CACO, LIMITED CFEL SERVICE LETTER SUPPLEMENT FOR FEBRUARY 27, 1991 SL - PS4429 - PSP FOR INSTALLING AN AUTOMATIC ETHER INJECTION SYSTEM (AEIS) ON CERTAIN D11N TRACTORS - MAILED US AND CANADA, COFA, COSA, LIMITED CACO, LIMITED CFEL
PRIORITY - NEW SUN GEAR NEEDS TO BE INSTALLED IN THE TRANSMISSIONS OF CERTAIN 518 AND 528 SKIDDERS - PI3542 - MAI LED US AND CANADA, COSA, LIMITED COFA PRIORITY - NEW SUN GEAR NEEDS TO BE INSTALLED IN THE TRANSMISSIONS OF CERTAIN 518 AND 528 SKIDDERS - PI3542 - MAI LED US AND CANADA, COSA, LIMITED COFA
PARTS STOCK ACTION ONLY - 2W6395 IDLER GEAR FOR USE IN 992C REAR GEAR TRAIN NEEDS TO BE REMOVED FROM PARTS STOCK - PI7263 - MA ILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA PARTS STOCK ACTION ONLY - 2W6395 IDLER GEAR FOR USE IN 992C REAR GEAR TRAIN NEEDS TO BE REMOVED FROM PARTS STOCK - PI7263 - MA ILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA
PSP FOR INSTALLING NEW VALVE LOCKS ON CERTAIN D8L TRACTORS AND 631E SCRAPERS - PS4614 - MAILED US AND CANADA, COSA, LIMITED CFE L PSP FOR INSTALLING NEW VALVE LOCKS ON CERTAIN D8L TRACTORS AND 631E SCRAPERS - PS4614 - MAILED US AND CANADA, COSA, LIMITED CFE L
PRIORITY - PARTS STOCK ACTION NEEDED - THE ELECTRONIC CONTROL GROUP FOR THE CMS PANEL NEEDS TO BE REPLACED - THE DIAGNOSTIC CON NECTOR WIRING ON THE STARTER NEEDS TO BE CHANGED ON CERTAIN 966F WHEEL LOADERS - PI3522 - MAILED US AND CANADA, CACO, CFEL PRIORITY - PARTS STOCK ACTION NEEDED - THE ELECTRONIC CONTROL GROUP FOR THE CMS PANEL NEEDS TO BE REPLACED - THE DIAGNOSTIC CON NECTOR WIRING ON THE STARTER NEEDS TO BE CHANGED ON CERTAIN 966F WHEEL LOADERS - PI3522 - MAILED US AND CANADA, CACO, CFEL
SERVICE LETTER EXTENSION FOR APRIL 9, 1990 SL - PSP FOR TURBOCHARGER TURBINE WHEEL ON D11N TRACTORS; 776B TRACTORS; 777 B TRUCKS; AND 3508 ENGINES (SPARE) - PS4394 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA SERVICE LETTER EXTENSION FOR APRIL 9, 1990 SL - PSP FOR TURBOCHARGER TURBINE WHEEL ON D11N TRACTORS; 776B TRACTORS; 777 B TRUCKS; AND 3508 ENGINES (SPARE) - PS4394 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
PRIORITY - PARTS STOCK ACTION NEEDED - NEW SOLENOID TO CONTROL GOVERNOR HORSEPOWER SETTING NEEDS TO BE INSTALLED ON CERTAIN 140 G VHP MOTOR GRADERS, 518 SKIDDERS, AND 518 GRAPPLE SKIDDERS - PI3538 - MAILED US AND CANADA, CACO, COSA, LIMITED COFA - RE PRIORITY - PARTS STOCK ACTION NEEDED - NEW SOLENOID TO CONTROL GOVERNOR HORSEPOWER SETTING NEEDS TO BE INSTALLED ON CERTAIN 140 G VHP MOTOR GRADERS, 518 SKIDDERS, AND 518 GRAPPLE SKIDDERS - PI3538 - MAILED US AND CANADA, CACO, COSA, LIMITED COFA - RE
PSP FOR REPLACING THE TRACK IDLER SHAFT AND BEARINGS IN THE TRACK IDLERS OF CERTAIN D3C TRACTORS, D4C TRACTORS, 931C LOA DERS, AND 935C LOADERS - PS4554 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA PSP FOR REPLACING THE TRACK IDLER SHAFT AND BEARINGS IN THE TRACK IDLERS OF CERTAIN D3C TRACTORS, D4C TRACTORS, 931C LOA DERS, AND 935C LOADERS - PS4554 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA