Installation of the 452-6912 Auxiliary Hydraulic Lines Gp (Medium Pressure) on Certain 390F Hydraulic Excavators {5057} Caterpillar


Installation of the 452-6912 Auxiliary Hydraulic Lines Gp (Medium Pressure) on Certain 390F Hydraulic Excavators {5057}

Usage:

390F FEH
Excavator
390F (S/N: HJD1-UP; TYE1-UP; MGF1-UP; FEH1-UP; HSM1-UP; GAY1-UP)

Introduction

This Special Instruction is for the installation of the 452-6912 Auxiliary Hydraulic Lines Gp (Medium Pressure) on the models and applications listed above.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.




Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.

Required Parts

Table 1
452-6912 Auxiliary Hydraulic Lines Gp (Medium Pressure) - 01 
Item  Qty  Part No.  Description 
(1)  149-1738  Clip 
(2)  204-2281  Cable Strap 
(3)  208-1246  Manifold 
(4)  359-8905  Tube As 
(5)  359-8906  Hose As 
(6)  359-8909  Support As 
(7)  359-8911  Plate 
(8)  363-2421  Support As 
(9)  12  451-2175  Hard Washer 
(10)  451-2180  Bolt 
(11)  453-2834  Bolt 
(12)  141-6348  Bolt 
(13)  148-8315  Connector 
(14)  4I-3503  Grommet 
(15)  7J-9108  O-Ring Seal 
(16)  8T-4223  Hard Washer 
(17)  8T-4956  Bolt 
(18)  148-8410  Plug As 
(19)  165-4935  Plug As 
(20)  9X-2027  Washer 


Illustration 2g06068120
Overview of the 452-6912 Auxiliary Hydraulic Lines Gp (Medium Pressure)


Illustration 3g03709372
452-6912 Auxiliary Hydraulic Lines Gp (Medium Pressure), being shown with high-pressure lines group.
(A) 452-6908 Auxiliary Hydraulic Lines Gp

Installation Procedure



    Illustration 4g06068123
    (1) 149-1738 Clip
    (2) 204-2281 Cable Strap
    (3) 208-1246 Manifold
    (4) 359-8905 Tube As. Tighten to 114.5 ± 17 N·m (84 ± 13 lb ft)
    (5) 359-8906 Hose As
    (7) 359-8911 Plate
    (8) 363-2421 Support As
    (9) 451-2175 Hard Washer
    (10) 451-2180 Bolt
    (11) 453-2834 Bolt
    (12) 141-6348 Bolt
    (13) 148-8315 Connector
    (14) 4I-3503 Grommet
    (15) 7J-9108 O-Ring Seal
    (16) 8T-4223 Hard Washer
    (17) 8T-4956 Bolt
    (18) 148-8410 Plug As
    (19) 165-4935 Plug As
    (20) 9X-2027 Washer

  1. Install stick lines group onto the left-hand and right-hand sides of the stick.

  2. Unless specified, tighten all fittings and hardware to standard torque.


    Illustration 5g00687600

  3. Check for leaks.

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