Upper Frame and Undercarriage Frame - Separate
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 447-0910 | Electric Hydraulic Pump Gp(115V) | 1 |
447-0911 | Electric Hydraulic Pump Gp(230V) | 1 | |
284-5122 | Stand Assembly | 1 | |
8S-7641 | Tube | 1 | |
8S-7625 | Collar | 1 | |
8S-7615 | Pin As | 1 | |
396-9840 | Hydraulic Cylinder | 1 | |
B | 228-4533 | Link | 1 |
C | FT-3091 | Beam | 1 |
D | - | Guide Stud M16 - 2 by 150mm |
2 |
E | - | Loctite High Flex GM | - |
F (1) | 9U-7540 | Lift Stand | 2 |
447-0910 | Electric Hydraulic Pump Gp (115 V) | 1 | |
447-0911 | Electric Hydraulic Pump Gp (230 V) | 1 | |
F1 | OR | ||
504-9791 | Lift Gp (60 Hz) (2) | 2 | |
504-9793 | Lift Gp (50 Hz) (3) | 2 |
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(1) | Use Tooling (F) or (F1) based on requirements. |
(2) | Operating Voltage (240-480V) |
(3) | Operating Voltage (200-400V) |
Start By:
- Remove the bucket.
- Start the engine. Park machine on a hard, level surface.
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Illustration 1 g03076498 - Remove drain plugs (3) to drain oil from both final drive units. Remove bolts (1) to remove cover (2). Refer to Disassembly and Assembly, "Final Drive and Travel Motor - Disassemble" for more information.
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Illustration 2 g03076516 Show/hide tableWithout the sun gear in place, the brakes are ineffective. Personal injury or death could result. Provide other means to hold or stop the machine.
- Remove sun gear (4). Apply Tooling (E) onto cover (2). Install cover (2) and bolts (1). Refill with oil for towing. Repeat procedure for the opposite final drive.
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Illustration 3 g03581616 - Position stick (6) on Tooling (A), as shown. Ensure the eye Dimension (X) of pin hole from stick (6) is level with the bottom of frame (5) to enable level lifting.
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Illustration 4 g03645234 Show/hide tableIllustration 5 g03076580 - Disconnect grease hose assembly (7). Remove bolts (8) and plate (9). Attach a suitable lifting device to boom cylinder (10). The weight of boom cylinder (10) is approximately
147 kg (324 lb) . Slide pin (11) toward the boom to reposition boom cylinder (10).Show/hide tableIllustration 6 g03076581 Show/hide tableIllustration 7 g03581620 - Disconnect hose assemblies (12). Attach a suitable lifting device to both ends of boom cylinder (10). The weight of boom cylinder (10) is approximately
147 kg (324 lb) . Lower boom cylinder (10) to top of the blade.Show/hide tableIllustration 8 g03076585 - Remove pin assembly (13). Remove boom cylinder (10).
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Illustration 9 g03582440 Show/hide tableIllustration 10 g03581624 - Attach a suitable lifting device to Tooling (B). The weight of Tooling (B) is approximately
95 kg (210 lb) . Position Tooling (B) as shown. Install pin assembly (13). Position Tooling (B) on the boom pin. Install plate (9) and bolts (8).Show/hide tableIllustration 11 g03581641 - Remove cover (14).
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Illustration 12 g03581653 - Disconnect and relocate hose assemblies (15).
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Illustration 13 g03581704 Show/hide tableIllustration 14 g03581700 - Disconnect hose assemblies (16). Disconnect hose and fitting assemblies (17). Remove clamp (18). Remove retainer (19). Remove boot (20).
- Remove hose assemblies (21) and pin (22).
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Illustration 15 g03644782 - Remove bottom guard (23).
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Illustration 16 g06387805 For Tooling (F). - Position Tooling (F) and Tooling (C) as shown in illustration 16.
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Illustration 17 g06387832 For Tooling (F1). - Position Tooling (F1) and Tooling (C) as shown in illustration 17. Refer to Tool Operating Manual, NEHS1303 , "Lift Group (Stand -25 Ton)" for more information on Tooling (F1).
- The weight of upper frame (5) is approximately
7711 kg (17000 lb) .Show/hide tableIllustration 18 g03708940 - Disconnect bolts (24) and (25).
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Illustration 19 g03582466 Note: Mark swing gear for installation.
- Install Tooling (D).
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Illustration 20 g03581866 Show/hide tableIllustration 21 g03581868 - Use Tooling (A), and Tooling (F) or Tooling (F1) to raise upper frame (5) in increments of
12.70 mm (0.500 inch) from front to back to keep the upper frame level. Raise the machine until the machine clears the tooling and the swing gear (26).Show/hide tableIllustration 22 g03076700 - Use suitable towing device to pull the undercarriage away from the upper frame assembly. The weight of the undercarriage is approximately
3630 kg (8000 lb) .
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