Final Drive - Disassemble
Disassembly Procedure
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Required Tools     | |||
---|---|---|---|
Tool     | Part Number     | Part Description     | Qty     |
A     | 1P-2420     | Transmission Repair Stand     | 1     |
B     | 138-7575     | Link Brackets     | 2     |
C     | 4C-8359     | Eyebolt     | 3     |
D     | 138-7574     | Link Brackets     | 2     |
E     | 154-6182     | Forcing Bolts     | 3     |
Start By:
- Remove the final drive and travel motor.
- Remove the sprocket.
- Remove coupling (1) from final drive (2) .
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Illustration 1 | g02431160 |
- Attach a suitable lifting device to the final drive, and turn final drive (2) over 180 degrees. The weight of final drive (2) is approximately 590 kg (1300 lb).
- Attach the final drive to Tooling (A) . Put an alignment mark across the sections of the final drive for assembly purposes. All parts must be reinstalled in the original locations.
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Illustration 2 | g01207796 |
- Remove setscrews (3) .
- Attach Tooling (B) and a suitable lifting device to cover (5) . The weight of cover (5) is approximately 52 kg (115 lb).
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Illustration 3 | g01207801 |
- Remove bolts (4) , the washers, and cover (5) .
Note: Use a soft faced hammer in order to break the seal between cover (5) and the ring gear.
- Remove spacer (6) .
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Illustration 4 | g01207835 |
- Remove shims (7) .
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Illustration 5 | g02431238 |
- Remove socket head bolts (8) and ring gear (9) .
- Remove sun gear (10) .
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Illustration 6 | g01207864 |
- Remove carrier assembly (11) .
- Remove spacer (17) .
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Illustration 7 | g02431405 |
- Remove retaining ring (12) , thrust washer (13) , planetary gear (14) , bearing (16) , and thrust washer (18) . Repeat for the remaining planetary gears.
- Remove retaining ring (19) and sun gear (20) from the carrier.
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Illustration 8 | g02431518 |
- Remove spacer (21) .
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Illustration 9 | g02431519 |
- Attach Tooling (C) and a suitable lifting device to carrier assembly (19) . The weight of carrier assembly (19) is approximately 45 kg (100 lb). Remove carrier assembly (22) .
- Use a suitable punch and a suitable hammer to drive spring pin (24) into planetary shaft (23) . Remove planetary shaft (23) , thrust washer (25) , planetary gear (26) , bearing (27) , and thrust washer (28) . Remove spring pin (24) from planetary shaft (23) . Repeat for the remaining planetary gears.
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Illustration 10 | g02431600 |
- Remove retaining ring (29) and sun gear (30) from the carrier.
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Illustration 11 | g02431636 |
- Remove spacer (31) .
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Illustration 12 | g02431639 |
- Attach Tooling (C) and a suitable lifting device to carrier assembly (32) . The weight of carrier assembly (32) is approximately 64 kg (140 lb). Remove carrier assembly (32) .
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Illustration 13 | g02431641 |
- Use a suitable punch and a suitable hammer to drive spring pin (34) into planetary shaft (33) . Remove planetary shaft (33) , thrust washer (35) , planetary gear (36) , bearings (37) , and thrust washer (38) . Remove spring pin (34) from planetary shaft (33) . Repeat for the remaining planetary gears.
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Illustration 14 | g02431642 |
- Attach Tooling (C) and a suitable lifting device to ring gear (39) . The weight of ring gear (39) is approximately 82 kg (180 lb). Remove ring gear (39) from sprocket housing (40) .
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Illustration 15 | g02431649 |
- Remove O-ring seal (41) from sprocket housing (40) .
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Illustration 16 | g02431650 |
- Remove bolts (42) from coupling gear (43) .
Note: Mark coupling gear (43) for assembly purposes.
- Use Tooling (E) to remove coupling gear (43) . Remove coupling gear (43) .
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Illustration 17 | g02431651 |
Note: Mark the orientation of coupling gear (43) for assembly purposes.
- Remove shims (44) from the motor housing.
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Illustration 18 | g02431653 |
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Illustration 19 | g02431654 |
- Attach Tooling (D) and a suitable lifting device to sprocket housing (40) . The weight of sprocket housing (40) is 127 kg (280 lb). Remove the sprocket housing (40) and bearing cone (45) .
- If necessary, remove dowel pins (46) .
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Illustration 20 | g02431676 |
- Remove Duo-Cone seal (47) from the motor housing.
- Remove Duo-Cone seal (51) from the sprocket housing.
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Illustration 21 | g02431677 |
- Remove bolts (48) . Use Tooling (E) in Holes (Z) to remove plate (49) . Remove plate (49) .
- Remove bearing cone (50) .
- Remove bearing cups (52) from the sprocket housing.
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Illustration 22 | g02431679 |
- Remove O-ring seal (53) .
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