Installation Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
138-7573 |
Link Bracket |
1 |
| B |
138-7575 |
Link Bracket |
1 |
| C |
1U-9200 |
Lever Puller Hoist |
1 |
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.
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| NOTICE |
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Keep all parts clean from contaminants. Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components. To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly. Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination. |
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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| Illustration 1 | g01186288 |
- Attach a suitable lifting device to engine (40). The weight of engine (40) is approximately 816 kg (1800 lb).
- Position engine (40) in the machine.
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| Illustration 2 | g01186293 |
- Install bolts (41) .
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| Illustration 3 | g01186285 |
- Attach Tooling (A) and a suitable lifting device, as shown. Use Tooling (B) (not shown) and Tooling (C) (not shown) with Tooling (A) in order to install bolts (39) and lower support bracket (38) .
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| Illustration 4 | g01186273 |
- Remove bolts from bracket (37) and install guards (36) and (35) .
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| Illustration 5 | g01186265 |
- Install brace (34) and guards (33) and (32) .
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| Illustration 6 | g01186233 |
- Position the oil filter and install bolts (31) .
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| Illustration 7 | g01186269 |
- Install clip (30) and connect harness assembly (29) .
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| Illustration 8 | g01186232 |
- Connect bracket (28) .
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| Illustration 9 | g01186228 |
- Connect harness assembly (24) to cylinder head. Connect harness assemblies (25) and (23). Connect hose assemblies (27) and (26) and install the clips.
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| Illustration 10 | g01186221 |
- Connect hose assemblies (22) .
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| Illustration 11 | g01186219 |
- Install braces (21) and (19), door (20), and bracket (18) .
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| Illustration 12 | g01186210 |
- Install ground strap (17) and cable assembly (16). Connect harness assembly (7) to the engine and to the starter.
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| Illustration 13 | g01186206 |
- Install fan guard (15). Install clip (14). Connect hoses (13) and (12) .
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| Illustration 14 | g01186204 |
- Install clip (9). Connect harness assembly (6) to the alternator. Position the air conditioner compressor and install bolts (10). Connect hose assembly (11). Connect harness assembly (7) to the air conditioner compressor. Install fan drive belt (8) .
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| Illustration 15 | g01186197 |
- Install panels (3) and (2). Connect hose (5). Install hose (4) .
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| Illustration 16 | g01186192 |
- Connect elbow (1) .
End By:
- Install the counterweight. Refer to Disassembly and Assembly, "Counterweight - Remove and Install".
- Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
- Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
