Cylinder Liner - Install
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 1A-1460 | Bolt | 3 |
2J-3507 | Full Nut | 1 | |
5F-7347 | Head | 1 | |
5H-1504 | Hard Washer | 1 | |
5P-8245 | Washer | 1 | |
6V-2183 | Screw | 1 | |
8H-0684 | Ratchet Wrench | 1 | |
9U-6235 | Puller Plate | 1 | |
1U-9895 | Cross Block | 1 | |
B | 8T-0455 | Liner Projection Tool Group | 1 |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Clean the cylinder block bore with 8T-9011 Component Cleaner before you install the cylinder liner.
- Apply clean engine oil to the cylinder block bore. Do not apply the clean engine oil to the top
50.0 mm (2.00 inch) of the cylinder block bore.Show/hide tableIllustration 1 g00635369 - Install Tooling (A).
- Install cylinder liner (1).
- Press cylinder liner (1) into the cylinder block within
50.0 mm (2.00 inch) of the top of the cylinder block.Note: Cylinder liner (1) is a press fit to a distance of
±0.03 mm (±0.001 inch) from the top of the cylinder block. - Apply 6V-1541 Quick Cure Primer to the exposed area of cylinder liner (1). Also apply 9S-3265 Compound to the exposed area of cylinder liner (1).
- Wipe off any excess compound from cylinder liner (1).
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Illustration 2 g00635363 - Use Tooling (B) to check that cylinder liner (1) is
0.10 mm (0.004 inch) above the cylinder block or below the cylinder block. - Immediately after you install a new cylinder liner, follow the recommendations below:
- Do not operate the engine at full load.
- Do not operate the engine at high speed.
- Do not allow the engine to run at low idle for an extended period of time.
End By:
- Install the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets - Install".
- Install the pistons and connecting rods. Refer to Disassembly and Assembly, "Piston and Connecting Rods - Install".
- Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
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