Diesel Exhaust Fluid Module - Disassemble
Start By:
- Remove the diesel exhaust fluid module.
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| NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Remove straps (3) and disconnect harness assemblies (2).
- Remove straps (1) and (5).
- Remove hose assemblies (4) and hoses (7).
- Remove straps (8) and disconnect harness assembly (6).
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Illustration 3 g06381653 - Remove screws (10), manifold assembly (9), and the gasket.
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Illustration 4 g06381717 Show/hide table
Illustration 5 g06381715 - Remove bolts (11), bolt (13), and diesel exhaust fluid module assembly (12).
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Illustration 6 g06382040 - Remove bolts (15) and bracket (16) from diesel exhaust fluid module tank (14).
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Illustration 7 g06382043 - Remove bolts (17) and cap (18). Remove the O-ring seals from cap (18).
- Remove bolts (19) and manifold (20).
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Illustration 8 g06382056 - Remove plugs (21) and (22) from manifold (20). Remove the O-ring seals from plugs (21) and (22).
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Illustration 9 g06382057 - Disconnect harness assembly (24). Remove bolts (25) and solenoid valve (23).
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Illustration 10 g06382205 - Remove the straps and harness assemblies (26).
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Illustration 11 g06383114 - Remove filter cap (27).
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Illustration 12 g06383130 - Remove expansion device (28).
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Illustration 13 g06383136 - Remove filter (29).
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Illustration 14 g06383139 - Remove bolts (30) and support assembly (31).
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Illustration 15 g06384704 - Remove bolts (33) and bracket (32).
- Remove bolts (35) and bracket (34).
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Illustration 16 g06383141 - Remove bolts (36). Remove diesel exhaust fluid pump (37) from support assembly (38).
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Illustration 17 g06383146 Note: Place identification marks on connector assemblies (39) and (40) for installation purposes. Connector assemblies (39) and (40) are not interchangeable.
- Remove connector assemblies (39) and (40). Remove the O-ring seals from the connector assemblies.
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Illustration 18 g06384706 - If necessary, remove bolt (43) from support assembly (38).
- Remove bolt (41) and mount (42).
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| Illustration 1 | g06381608 |
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| Illustration 2 | g06381622 |
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