Crankshaft - Remove
Removal Procedure
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Required Tools     | |||
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Tool     | Part Number     | Part Description     | Qty     |
A     | 8B-7551     | Bearing Puller     | 1     |
8B-7549 | Puller Leg     | 2     | |
3H-0465 | Push Puller Plate     | 4     | |
1B-4207 | Full Nut     | 2     | |
8B-7560 | Step Plate     | 1     | |
1P-0820 | Hydraulic Puller     | 1     | |
9U-6600 | Hand Hydraulic Pump     | 1     |
Start By:
- Remove the timing gear cover. Refer to Disassembly and Assembly, "Front Housing - Remove" .
- Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install" .
- Remove the pistons and the connecting rods. Refer to Disassembly and Assembly, "Pistons and Connecting Rods - Remove" .
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Turn the crankshaft until the timing mark "C" on crankshaft gear (1) is aligned with the timing mark "C" on camshaft gear (2) .
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Illustration 1 | g00479743 |
- Make a mark on the teeth of the fuel pump drive gear and the idler gear that is in the engaged position. This is shown in Illustration 1 at location (X) . Make a mark on the engaged teeth of the idler gear and the camshaft gear at location (Y) . This will assist in the correct timing of the camshaft for the fuel injection pump during the installation of the crankshaft.
- Fasten a hoist to the crankshaft.
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Illustration 2 | g00479745 |
- Remove the main bearing caps.
- Remove the crankshaft. The weight of the crankshaft is 95 Kg (210 lb) .
- Remove the main bearings from the main bearing caps. Remove the main bearings from the cylinder block.
- Use Tool (A) in order to remove the crankshaft gear and the oil seal wear sleeve.
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Illustration 3 | g00479746 |
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