Start By:
- Release the hydraulic system pressure.
Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed. Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death. Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder. |
- Disconnect harness assembly (3). Remove retaining ring (4) and arm (5). Remove clip (2) and sensor (1).
Show/hide table
Illustration 3 g03828754 Show/hide tableIllustration 4 g03031997 - Remove clip (6). Disconnect hose assemblies (7). Relocate harness assembly (8). Open hood assembly (9). Attach a suitable lifting device to tilt cylinder (11). The weight of tilt cylinder (11) is approximately
54 kg (119 lb) . Remove pin (10) and tilt cylinder (11).
Illustration 1 | g03828727 |
Illustration 2 | g03031796 |
- Install tilt cylinder (11) in the reverse order of removal.
Disassembly and Assembly Information
Required Tools | |||
---|---|---|---|
Tool | Part Number | Part Description | Qty |
A | 1P-1832 | Adapter | 1 |
4C-9633 | Puller Stud | 1 | |
9U-6833 | Nut | 1 | |
126-8928 | Hard Washer | 1 | |
6V-3175 | Double Acting Cylinder | 1 | |
350-7768 | Electric Hydraulic Pump Gp(115V) | 1 | |
350-7769 | Electric Hydraulic Pump Gp(230V) | 1 | |
B | - | Loctite Retaining Compound 660 | - |
C | 152-4249 | Hydraulic Cylinder Repair Stand Gp | 1 |
D | - | Loctite Bearing Mount | - |
Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed. Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death. Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder. |
Illustration 5 | g03828466 |
(1) Use Tooling (A) for the installation of the bearings.
(2) Lubricate threads with oil. Tighten the piston to a torque of
(3) Lubricate the threads with oil. Tighten the left-hand nut to a torque of
(4) Apply sealant to wiper seal groove before assembly.
(5) Apply Tooling (D) to outer bearing surface.
(6) Apply Tooling (B) to the threads of the head. Use Tooling (C) to tighten the head to a torque of