Usage:
22Oct2018 |
E140
E500
E512
E517
M61T
M63T
Before/After (Limited distribution) | PRODUCT SUPPORT PROGRAM FOR INSTALLING THE ENGINE JACKET WATER VENT LINE ON CERTAIN C175-16 AND C175-20 GENERATOR SETS |
|
1353 1380 | PS46044 |
NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS46044" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
TERMINATION DATE |
31Oct2020 |
PROBLEM
The engine jacket water vent line is not installed on certain C175-16 and C175-20 Generator Sets. Installation of a vent line will be required. |
AFFECTED PRODUCT
Model | Identification Number |
*******Group 1******* | |
C175-16 | WYB01869-01870, 1873, 1878, 1891, 1895, 1899, 1904-1909, 1911, 2158-2160, 2162 |
*******Group 2******* | |
C175-16 | WYB01825-01826, 1840-1841, 1846-1853, 1857-1860, 1862-1863, 1925-1927, 1929, 1931, 1936-1940, 2087-2088, 2091-2092, 2095, 2100-2105, 2127-2129 |
*******Group 3******* | |
C175-16 | WYB02020, 2022, 2026-2027, 2075, 2084, 2096, 2098 |
C175-20 | BXR01886-01889, 1898, 1901-1902, 1905, 1907, 1913-1914, 1917-1919, 1944-1950, 1953-1956, 1959-1960, 1962 |
PARTS NEEDED
Qty |
Part Number | Description |
*******Group 1******* | ||
2 | 6V8398 | SEAL-O-RING-ORFS |
5 | 8S0948 | CLIP |
4 | 8T4121 | WASHER-HARD |
1 | 8T4133 | NUT |
1 | 8T4137 | BOLT-HEX HEAD |
1 | 8T4186 | BOLT-HEX HEAD |
1 | 8T4195 | BOLT-HEX HEAD |
1 | 8T6850 | SEAL-O-RING |
1 | 8T7488 | ADAPTER-STR |
1 | 9C5344 | SPACER |
1 | 3233928 | HOSE AS |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 2******* | ||
3 | 8S0948 | CLIP |
1 | 0619463 | ADAPTER-STR |
1 | 1718677 | ADAPTER AS-STR |
1 | 5666116 | HOSE AS |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 3******* | ||
1 | VENT_LINE_KIT | See Action Required |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
Important Safety Information Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly. Safety precautions and warnings are provided in this instruction, on the product, and in this product's Operation and Maintenance Manual (OMM). If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication, the warnings that are on the product, and the warnings that are in the OMM are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar is used, the user must ensure that it is safe for the user and for other people to use. The user should ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used. WARNING: The generator set must be isolated mechanically and electrically before and while the rework is performed. Follow the proper lockout tag out procedures to protect against the unexpected energizing or startup of the generator set. Failure to follow these warnings could result in injury to personnel during service. Attach a "Do Not Operate" warning tag to the machine start switch or the controls before you perform any service to the machine. Repair Action Required Partially drain radiator to a level below the lowest connection point. Install vent line between the engine and radiator. The parts kit required for Group 3 should have already been provided to the dealer. If a dealer does not have the parts, have the Dealer Technical Communicator (TC) submit a request for the parts to CPI number 416538 through CPI Feedback within the Service Information Management System (SIMSi). Refer to the attached Rework Procedure. |