PRODUCT IMPROVEMENT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN 3516C AND 3516C HD GENERATOR SETS Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN 3516C AND 3516C HD GENERATOR SETS

Usage:

TEBE0002-00

23Jul2013


U-325

 

Priority

  
  

PRODUCT IMPROVEMENT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN 3516C AND 3516C HD GENERATOR SETS

1920 7620 1901
PI32202
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI32202" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI32202" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


COMPLETION DATE

TERMINATION DATE

31Jan2014 31Jul2014

PROBLEM

The existing aftertreatment software has a problem with the time since last inducement not showing the actual time accurately and the strategy for the high CEM intake gas temperature derate on certain 3516C, and 3516C HD Generator Sets.

AFFECTED PRODUCT

Model Identification Number
3516C  SCJ00113-00114
3516C HD SCK00117, 119-123

SFK00101-00106

SKC00101-00113

PARTS NEEDED

Qty

Part Number Description
1 4427938 SOFTWARE GP-ELEK
1 4427939 SFWR GP-A1015
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 29% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Warning: Injury can occur to personnel if the rework is completed improperly.

Warning: The generator set must be isolated electrically before and while the rework is performed. Follow the proper lock out tag out procedures to protect against the unexpected energiation or start up of the power module. Failure to follow these warnings could result in injury to personnel durning service.

Download the software from SIS Web or TMI and install the referenced software in the engine Electronic Control Module (ECM) and Aftertreatment Control Module (ECM) on the Affected Product.

NOTE: There may be a more recent software on SIS Web or TMI. If so, download the most recent software file and install the software on the engine.

For more information, refer to Engine News, "New Software is Used on Certain 3516C and 3516C HD Generator Set Engines".

OWNER NOTIFICATION

Owners in the following countries will receive the attached Owner Notification:
US
Canada

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
100%
100%
0%
0%
0%
0%

 NOTE: This is a 1.0-hour job


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
EXAMPLE COPY OF OWNER NOTIFICATION

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN 3516C AND 3516C HD GENERATOR SETS

MODELS INVOLVED - 3516C, 3516C HD

Dear Cat Product Owner:


The software needs to be replaced on the products listed below. The new software will provide enhanced capbility for the aftertreatment system. You will not be charged for the service performed.

Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated.

Please refer the dealer to their Service Letter dated 23Jul2013 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 23Jul2013 Service Letter

Caterpillar Information System:

Servicio de Conectores Deutsch de Tipo HD DT y DRC Servicio de Conectores Deutsch de Tipo HD DT y DRC
OBSERVING FUEL FLOW TO CHECK FOR EXCESSIVE AIR IN FUEL SYSTEMS{0651, 1250} OBSERVING FUEL FLOW TO CHECK FOR EXCESSIVE AIR IN FUEL SYSTEMS{0651, 1250}
Using 5P4175 Boring Tool Group And 5P1618 Tool Arrangement{0672, 1200} Using 5P4175 Boring Tool Group And 5P1618 Tool Arrangement{0672, 1200}
Modification Of 4N8735 And OR1520 Oil Pumps{1304} Modification Of 4N8735 And OR1520 Oil Pumps{1304}
Installation Of 0R2554 Remanufactured Short Block Group{1200} Installation Of 0R2554 Remanufactured Short Block Group{1200}
7000 Series Nozzles{0782} 7000 Series Nozzles{0782}
Battery Ratings And Cross Reference Chart{1401} Battery Ratings And Cross Reference Chart{1401}
use of 8t3115 portable track lubricatorAll Sealed and Lubricated Track Groups{0646, 4169, 4170} use of 8t3115 portable track lubricatorAll Sealed and Lubricated Track Groups{0646, 4169, 4170}
Installation Of Short Blocks And Crankshafts{1202, 1204, 1206} Installation Of Short Blocks And Crankshafts{1202, 1204, 1206}
Installation Of Short Block Group And Cylinder Block Service Group For 1100, 3100 And 3208 Naturally Aspirated Engines Or 3208 Turbocharged Engines{1200, 1201} Installation Of Short Block Group And Cylinder Block Service Group For 1100, 3100 And 3208 Naturally Aspirated Engines Or 3208 Turbocharged Engines{1200, 1201}
Installation Of Replacement Cylinder Head Groups (Turbocharged){1101} Installation Of Replacement Cylinder Head Groups (Turbocharged){1101}
7W4874 Turbocharger Cartridge Repair Kit{1053} 7W4874 Turbocharger Cartridge Repair Kit{1053}
PRODUCT SUPPORT PROGRAM FOR REPLACING TURBINE OUTLET V-BAND CLAMPS ON CERTAIN 3512C HD, AND 3516C HD MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING TURBINE OUTLET V-BAND CLAMPS ON CERTAIN 3512C HD, AND 3516C HD MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 206-6224 EXCITER ON CERTAIN D3500 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 206-6224 EXCITER ON CERTAIN D3500 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE FUMES DISPOSAL AND FUEL HOSES ON CERTAIN C27 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE FUMES DISPOSAL AND FUEL HOSES ON CERTAIN C27 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REMOVING THE AIR SHUT OFF BRACKETS ON CERTAIN C27 PETROLEUM ENGINES PRODUCT SUPPORT PROGRAM FOR REMOVING THE AIR SHUT OFF BRACKETS ON CERTAIN C27 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE TURBO EXHAUST MANIFOLD AND TURBO BELLOWS ON CERTAIN 3512C AND 3516C MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE TURBO EXHAUST MANIFOLD AND TURBO BELLOWS ON CERTAIN 3512C AND 3516C MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE 326-2623 PRELUBRICATION PUMP COVER SCREWS ON CERTAIN G3508B, G3512B, G3516B, G3520B, G3606, G3608, G3612, AND G3616 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE 326-2623 PRELUBRICATION PUMP COVER SCREWS ON CERTAIN G3508B, G3512B, G3516B, G3520B, G3606, G3608, G3612, AND G3616 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 9X-8889 BOLT ON THE 333-3648 IDLER GP WITHIN THE 274-3822 PUMP DRIVE ON CERTAIN TH48-E70 TRANSMISSIONS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 9X-8889 BOLT ON THE 333-3648 IDLER GP WITHIN THE 274-3822 PUMP DRIVE ON CERTAIN TH48-E70 TRANSMISSIONS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE FUMES DISPOSAL AND FUEL HOSES ON CERTAIN PMC27 RENTAL GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE FUMES DISPOSAL AND FUEL HOSES ON CERTAIN PMC27 RENTAL GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR UPGRADING THE DIGIT AND GDET FIRMWARE ON CERTAIN UPSB505 DOUBLE CONVERSION UNINTERRUPTIBLE POWER SUPPLIES PRODUCT SUPPORT PROGRAM FOR UPGRADING THE DIGIT AND GDET FIRMWARE ON CERTAIN UPSB505 DOUBLE CONVERSION UNINTERRUPTIBLE POWER SUPPLIES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R-9250, 0R-3860, AND 0R-3233 REMAN SCAVENGE OIL PUMPS IN DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REMOVING DIODES IN THE LEFT HAND STARTER DRIVE HARNESS RETURN CIRCUIT ON CERTAIN 3512C HD, AND 3516C HD MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REMOVING DIODES IN THE LEFT HAND STARTER DRIVE HARNESS RETURN CIRCUIT ON CERTAIN 3512C HD, AND 3516C HD MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE JACKET WATER COUPLINGS ON CERTAIN 3512C AND 3516C MARINE ENGINES EQUIPPED WITH A PLATE TYPE HEAT EXCHANGERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE JACKET WATER COUPLINGS ON CERTAIN 3512C AND 3516C MARINE ENGINES EQUIPPED WITH A PLATE TYPE HEAT EXCHANGERS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.