2004/10/18 Caterpillar


A New Panel Improves Accessibility Of Fuses And Relays {1417, 1420, 1422}

Usage:

769D BBB
Off-Highway Truck:
769D (S/N: BBB1-UP)
773E (S/N: BDA1-UP)
775E (S/N: BEC1-UP)
Quarry Truck:
771D (S/N: BCA1-UP)
Service Magazine, SEPD0753, 04 October 2004, "A New Panel Improves Accessibility Of Fuses And Relays". Effectivity for the 773E Off-Highway Truck and the 775E Off-Highway Truck has been added to this article. In addition, the quality of the graphics has been improved. Replace the article with the following information.

Description of Change: A new fuse panel is now used. With the previous configuration, the fuses and relays were not located in the same panel. With the new panel, all fuses, circuit breakers and rear cab mounted relays are accessed from a single location. The new panel is accessed from behind the operator's seat.

Adaptable To: The new fuse panel is effective with the following machines:

  • 769D (S/N: BBB463-UP)

  • 771D (S/N: BCA311-UP)

  • 773E (S/N: BDA724-UP)

  • 775E (S/N: BEC464-UP)

The new fuse panel is not adaptable to any of the previous machines.

The illustrations below show the changes to the fuse panel.




Illustration 1g01115327

View of previous fuse panel




Illustration 2g01115328

View of new fuse panel (with cover)




Illustration 3g01115330

View of new fuse panel (without cover)




Illustration 4g01113932

Location of components (new configuration)




Illustration 5g01108873

Label for fuse compartment (new configuration)




Illustration 6g01108874

Label for cover (new configuration)




Illustration 7g01108875

Connector pins for relay (new configuration)




Illustration 8g01108896

Schematic for new fuse box (battery connection)




Illustration 9g01108898

Schematic for new fuse box (ignition switch connection)

Table 1
Caterpillar Part Numbers for New Fuse Panel Block    
Part Number     Description    
242-1547     Fuse Block As    
113-8490     Fuse (10-AMPERE)    
113-8491     Fuse (15-AMPERE)    
248-2841     Relay As    

Table 2
Mating Connectors for Harness    
Part Number     Wire (Number and Color)    
242-6113     E-YL    
242-6115     F-RD    
242-6117     G-OR    
242-6119     H-BR    
173-3139     A-BK    
173-3141     B-GY    
179-1311     C-GN    
179-1312     D-BU    

Table 3
Miscellaneous Components    
Part Number     Description    
101-8105     Connection Socket (16-AWG TO 18-AWG)    
173-8914     Connector Socket (12-AWG TO 14-AWG)    
7R-2751     Connector Plug    
7R-2750     Connector Seal    
128-4123     Seal    
173-8933     Connector Lock    

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