PRODUCT SUPPORT PROGRAM FOR REPLACING THE 9S4183 PLUG ON CERTAIN C32 HEAT EXCHANGED ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE 9S4183 PLUG ON CERTAIN C32 HEAT EXCHANGED ENGINES

Usage:

REBE6042-00

01Jun2010


U-190
A-149
D-165
O-172
TM-13

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 9S4183 PLUG ON CERTAIN C32 HEAT EXCHANGED ENGINES

1380 3319
PS43092
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43092" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Jun2012

PROBLEM

The existing 9S4183 Plug can corrode on certain C32 heat exchanged engines. If the existing plug fails it can/will leak sea water.

AFFECTED PRODUCT

Model Identification Number
C32 B2C00105-00107, 128, 131, 138-141, 145-148, 158-161, 177-183, 188-189, 191-193

RND00101-00103, 123-124, 138-139, 141, 163-166, 192-194, 221, 228-229, 235, 245, 254, 256-257, 263, 266-271, 274-277, 280-283, 286-297, 307-319, 321-322, 326-334, 336

RNE00103-00105, 120-129, 131, 134-140

RNX00101, 104-108, 122, 125, 127-129, 135-139, 152, 154-158, 161-164, 168-170, 173, 178-179, 182, 188-197, 199-201, 209-213, 215, 217, 220, 222, 224-228, 233, 245-247, 250, 252, 254-256, 265, 267-279

RNY00112, 114, 116-117, 119, 122-124, 126-132, 134-136, 138-140, 142-162, 164, 166-171, 173, 175-176, 183, 189-191, 195-198, 203-206, 210-211, 213-214, 220-222, 225-226, 228-236, 238-246, 248-249, 251, 253-258, 260-266, 269, 271-273, 276, 279-280, 282, 284-288, 290, 292-294, 296-297, 299, 302-305, 308-309, 312-318, 320-321, 324, 326-327, 330-335, 337-343, 346-349, 352, 355-358, 360-367, 370, 384-387, 389, 392, 395-397, 399-403, 406-408, 412-414, 418-419, 422-428, 430-437, 440-448, 450-451, 453-454, 457, 461-471, 474-485, 488-489, 491-492, 494-497, 499-500, 502-507, 509, 511-513, 516, 518-519, 529-531, 533-539, 541-542, 544, 546-547, 549, 551-554, 556-558, 564, 566-572, 574-578, 580-593, 595-602, 606, 609-610, 613, 617-619, 621, 624-633, 635-642, 644-665, 667, 672, 674-681, 683, 686-689, 695, 697-698, 700, 702-704, 706-709, 711-713, 750

RNZ00155-00156

PARTS NEEDED

Qty

Part Number Description
1 6V5063 SEAL-O-RING
1 8T5090 PLUG-O RING
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Remove the 9S-4183 Plug shown in Image1 from the 286-7013 Lines Gp-Aux and the 296-7618 Lines Gp-Aux. Ensure the threads are clean and free from debris. Install a new 8T-5090 Plug and 6V-5063 O-Ring.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-10000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

It is strongly recommended to perform this service at the next oil change.

If travel is required on vessels with multiple affected engines installed it is recommended to perform this service on all affected engines on the same trip.

If the plug has been removed in order to use the plug port with a gear cooler no action is needed.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 248-1079, 250-1305, 250-1368, 266-4387, AND 280-0681 FUEL INJECTORS (FOR 3508C, 3512C, AND 3516C ENGINES) FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 248-1079, 250-1305, 250-1368, 266-4387, AND 280-0681 FUEL INJECTORS (FOR 3508C, 3512C, AND 3516C ENGINES) FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CONTROL ARRANGEMENT ON CERTAIN 3516C XQ2000 POWER MODULES WITH MANUAL OR AUTO PARALLELING CONTROLS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CONTROL ARRANGEMENT ON CERTAIN 3516C XQ2000 POWER MODULES WITH MANUAL OR AUTO PARALLELING CONTROLS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 295-8494 INTEGRAL SEAL ON CERTAIN C175-16 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 295-8494 INTEGRAL SEAL ON CERTAIN C175-16 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE AND POSSIBLY PRELUBRICATION PUMPS ON CERTAIN C175-16 GENERATOR SETS OPERATING IN STAND-BY APPLICATIONS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE AND POSSIBLY PRELUBRICATION PUMPS ON CERTAIN C175-16 GENERATOR SETS OPERATING IN STAND-BY APPLICATIONS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE NUMBER 2 CLUTCH AND UPDATING PLANET CARRIER AND SHAFTS ON CERTAIN CX31 RETARDER TRANSMISSIONS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE NUMBER 2 CLUTCH AND UPDATING PLANET CARRIER AND SHAFTS ON CERTAIN CX31 RETARDER TRANSMISSIONS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING TURBOCHARGER COOLANT LINES ON CERTAIN G3516B ULTRA LEAN BURN (ULB) ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING TURBOCHARGER COOLANT LINES ON CERTAIN G3516B ULTRA LEAN BURN (ULB) ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CONTACTOR ON CERTAIN CTG AUTOMATIC TRANSFER SWITCHES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE CONTACTOR ON CERTAIN CTG AUTOMATIC TRANSFER SWITCHES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE HEAT EXCHANGER CAP ON CERTAIN C18 AND C32 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE HEAT EXCHANGER CAP ON CERTAIN C18 AND C32 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING 246-0992 INSULATION WRAP ON CERTAIN C1.5 AND C2.2 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR INSTALLING 246-0992 INSULATION WRAP ON CERTAIN C1.5 AND C2.2 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR INSTALLING AN IMPROVED FUEL INJECTION PUMP GROUP ON CERTAIN C6.6 INDUSTRIAL ENGINES IN CERTAIN APPLICATIONS PRODUCT SUPPORT PROGRAM FOR INSTALLING AN IMPROVED FUEL INJECTION PUMP GROUP ON CERTAIN C6.6 INDUSTRIAL ENGINES IN CERTAIN APPLICATIONS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING 0R4679 AND 0R4680 WATER PUMPS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING 0R4679 AND 0R4680 WATER PUMPS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR OPTIMIZATION OF THE SELECTIVE CATALYTIC REDUCTION SYSTEM INSTALLED ON CERTAIN 3516B AND 3516C ENGINES PRODUCT SUPPORT PROGRAM FOR OPTIMIZATION OF THE SELECTIVE CATALYTIC REDUCTION SYSTEM INSTALLED ON CERTAIN 3516B AND 3516C ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING TRAIN #3 PLANET CARRIER AND SHAFTS ON CERTAIN CX31 RETARDER TRANSMISSIONS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING TRAIN #3 PLANET CARRIER AND SHAFTS ON CERTAIN CX31 RETARDER TRANSMISSIONS
PRODUCT SUPPORT PROGRAM FOR INLET MANIFOLD TEMPERATURE (IMT) DERATE PARAMETER CHANGE AND OIL PRESSURE SENSOR REPLACEMENT ON CERTAIN 3456 GENSETS PRODUCT SUPPORT PROGRAM FOR INLET MANIFOLD TEMPERATURE (IMT) DERATE PARAMETER CHANGE AND OIL PRESSURE SENSOR REPLACEMENT ON CERTAIN 3456 GENSETS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING 10R8236 TURBOCHARGERS AND 10R8230 CARTRIDGE GROUPS WITH A STAMPED HEAT SHROUD FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING 10R8236 TURBOCHARGERS AND 10R8230 CARTRIDGE GROUPS WITH A STAMPED HEAT SHROUD FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE ELECTRIC FAN MOTOR ON CERTAIN XQ2000, 3516C POWER MODULES PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE ELECTRIC FAN MOTOR ON CERTAIN XQ2000, 3516C POWER MODULES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 318-4898 TURBOCHARGER WITH THE 329-9976 TURBOCHARGER IN CERTAIN C9 ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE 318-4898 TURBOCHARGER WITH THE 329-9976 TURBOCHARGER IN CERTAIN C9 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE STUDS OF THE DAMPER GROUP ON CERTAIN C32 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE STUDS OF THE DAMPER GROUP ON CERTAIN C32 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR RELOCATING THE DIFFERENTIAL PRESSURE SENSOR ON CERTAIN C7, C13, AND C15 ENGINES PRODUCT SUPPORT PROGRAM FOR RELOCATING THE DIFFERENTIAL PRESSURE SENSOR ON CERTAIN C7, C13, AND C15 ENGINES
PRODUCT IMPROVEMENT PROGRAM TO INSPECT FUEL LINE FITTINGS FOR PROPER ALIGNMENT AND PROPER TORQUE ON CERTAIN C32 ACERT MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM TO INSPECT FUEL LINE FITTINGS FOR PROPER ALIGNMENT AND PROPER TORQUE ON CERTAIN C32 ACERT MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 292-7075 TOS ROTOR ON CERTAIN TH31DB AND TH35DB PETROLEUM TRANSMISSIONS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 292-7075 TOS ROTOR ON CERTAIN TH31DB AND TH35DB PETROLEUM TRANSMISSIONS
PRODUCT SUPPORT PROGRAM FOR REWORKING SCAVENGE LINES ON CERTAIN TH31 AND TH35 TRANSMISSIONS PRODUCT SUPPORT PROGRAM FOR REWORKING SCAVENGE LINES ON CERTAIN TH31 AND TH35 TRANSMISSIONS
PRODUCT SUPPORT PROGRAM FOR REPLACING 239-8475 AND 239-8477 COOLANT VENT TUBE ASSEMBLIES ON CERTAIN C7 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING 239-8475 AND 239-8477 COOLANT VENT TUBE ASSEMBLIES ON CERTAIN C7 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS AND OIL SUMP PANS ON CERTAIN C32 GENSETS OPERATING IN PRIME OR CONTINUOUS OPERATION PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON PACKS AND OIL SUMP PANS ON CERTAIN C32 GENSETS OPERATING IN PRIME OR CONTINUOUS OPERATION
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.