Maintenance Interval Schedule
When Required
Battery - RecycleBattery or Battery Cable - Inspect/Replace
Circuit Breakers - Reset
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Fuel System - Prime
Fuses - Replace
Grapple Damper Brake - Inspect/Adjust
Oil Filter - Inspect
Radiator Core - Clean
Relays - Replace
Tire Chains - Install
Tire Tracks - Install
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace
Windows - Clean
Initial 10 Service Hours
Wheel Nut Torque - CheckEvery 10 Service Hours or Daily
Cooling System Level - CheckEngine Air Filter Service Indicator - Inspect/Replace
Engine Air Precleaner - Clean
Engine Oil Level - Check
Grapple Damper - Lubricate
Hydraulic System Oil Level - Check
Log Loader Grapple Pivot Pins - Lubricate
Log Loader Pillar Base Oil Level - Check
Log Loader Rotator - Clean
Seat Belt - Inspect
Transmission Gearbox Oil Level - Check
Initial 50 Service Hours
Log Loader Grapple Mounting Bolts - Check/TightenEvery 50 Service Hours or Weekly
Fuel System Water Separator - DrainLog Loader Extendable Stick - Lubricate
Log Loader Extendable Stick Chain - Lubricate
Log Loader Pillar Base - Lubricate
Log Loader Pivot Bearings - Lubricate
Oscillation Bearings - Lubricate
Oscillation Lock Cylinder - Lubricate
Preheater Cover - Inspect/Clean
Steering Cylinder Bearings - Lubricate
Tilt Cylinder - Lubricate
Wheel Nut Torque - Check
Initial 100 Service Hours
Fuel System Water Separator Element - ReplaceLog Loader Pillar Base Mounting Bolt - Inspect/Tighten/Replace
Log Loader Pillar Base Oil - Change
Log Loader Rotator Locking Screw - Tighten
Log Loader Rotator Magnetic Plug - Remove/Inspect/Clean
Oil Filter (Implement Case Drain) - Replace
Oil Filter (Implement Return) - Replace
Oil Filter (Power Train Charging System) - Replace
Initial 250 Service Hours
Bogie Oil - ChangeDifferential Oil - Change
Final Drive Oil - Change
Transmission Gearbox Oil - Change
Every 250 Service Hours
Engine Oil Sample - ObtainEngine Oil and Filter - Change
Tire Inflation - Check
Every 250 Service Hours or Monthly
Articulation Bearings - LubricateBelts - Inspect/Adjust/Replace
Bogie Pivot Bearings - Lubricate
Drive Shaft Universal Joints (Center) - Lubricate
Log Loader Cylinder and Link Pins - Inspect
Log Loader Extendable Stick Bearings - Inspect
Log Loader Extendable Stick Chain Tension - Check
Log Loader Grapple Mounting Bolts - Check/Tighten
Log Loader Pillar Base Mounting Bolt - Inspect/Tighten/Replace
Log Loader Rotator Mounting Pin - Check/Tighten
Initial 500 Service Hours
Machine System Pressures - Test/AdjustSteering Cylinder Mounting Bolts - Tighten
Every 500 Service Hours
Bogie Oil Sample - ObtainCooling System Sample - Obtain
Differential Oil Sample - Obtain
Engine Oil and Filter - Change
Final Drive Oil Sample - Obtain
Hydraulic System Oil Sample - Obtain
Transmission Gearbox Oil Sample - Obtain
Every 500 Service Hours or 3 Months
Bogie Oil Level - CheckCab Air Filter - Clean/Replace
Differential Oil Level - Check
Drive Shaft Universal Joints (Front and Rear) - Lubricate
Engine Crankcase Breather Element - Replace
Final Drive Oil Level - Check
Fuel System Primary Filter - Replace
Fuel System Water Separator Element - Replace
Fuel Tank Cap and Strainer - Clean
Gate Cylinders - Lubricate
Oil Filter (Implement Case Drain) - Replace
Oil Filter (Power Train Charging System) - Replace
Every 1000 Service Hours or 6 Months
Battery - CleanCab Door Hinges - Lubricate
Cab Tilt Hydraulic System Oil Level - Check
Log Loader Extendable Stick Chain - Clean
Log Loader Pillar Base Oil - Change
Log Loader Rotator Magnetic Plug - Remove/Inspect/Clean
Machine System Pressures - Test/Adjust
Oil Filter (Implement Return) - Replace
Parking Brake - Test
Every 2000 Service Hours or 1 Year
Bogie Oil - ChangeBrake Discs - Check
Differential Oil - Change
Engine Valve Lash - Check
Final Drive Oil - Change
Hydraulic System Oil - Change
Refrigerant Receiver-Dryer - Replace
Transmission Gearbox Oil - Change
Every 3 Years After Date of Installation or Every 5 Years After Date of Manufacture
Seat Belt - ReplaceEvery 4000 Service Hours or 2 Years
Hydraulic System Oil - ChangeEvery 6000 Service Hours or 3 Years
Cooling System Coolant Extender (ELC) - AddCooling System Water Temperature Regulator - Replace
Every 8000 Service Hours or 1 Year
Engine Crankcase Breather - ReplaceEvery 12 000 Service Hours or 6 Years
Cooling System Coolant (ELC) - ChangeCaterpillar Information System:
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0291 - FMI 05
R2900 Load Haul Dump Rear Axle Trunnion Bearings - Lubricate
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0291 - FMI 03
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0151 - FMI 06
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0151 - FMI 05
574B Forwarder Hydraulic System Stick Cylinder
3516B Generator Set Engines with Dynamic Gas Blending Fuel System Inspection
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0151 - FMI 03
CP-563E, CP-573E, CS-563E, CS-573E and CS-583E Vibratory Soil Compactors Machine Systems Hydraulic Schematic
D250E and D300E Articulated Trucks Power Train Final Drive and Wheel
R2900 Load Haul Dump Radiator Core - Clean
533 and 543 Wheel Feller Bunchers Machine Systems Combination Valve (Pilot, Brake, and Steering) - Install
574B Forwarder Hydraulic System Extendable Stick Cylinder
R2900 Load Haul Dump Rear Window Hinge Pins - Check/Lubricate
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0291 - FMI 06
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0447 - FMI 03
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0447 - FMI 05
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0447 - FMI 06
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0681 - FMI 03
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0681 - FMI 06
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0976 - FMI 08
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0981 - FMI 03
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0981 - FMI 05
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers MID 039 - CID 0981 - FMI 06