PRODUCT SUPPORT PROGRAM FOR REPLACING CERTAIN CYLINDER HEADS ON CERTAIN C175-16 PETROLEUM ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING CERTAIN CYLINDER HEADS ON CERTAIN C175-16 PETROLEUM ENGINES

Usage:

TEBE6071-00

14Sep2017


U-472
A-328
D-387
O-391

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING CERTAIN CYLINDER HEADS ON CERTAIN C175-16 PETROLEUM ENGINES

1100 0703 1105
PS53568
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53568" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Sep2021

PROBLEM

The existing cylinders heads can experience intake valve recession on certain C175-16 Petroleum Engines. If the existing cylinder heads experience intake valve recession it can result in a valve train failure.

AFFECTED PRODUCT

Model Identification Number
C175-16  P6L00100-00103, 105-160, 1000-1121

PARTS NEEDED

Qty

Part Number Description
1 8C3132 SEAL-O RING
4 8T2223 BOLT-SOCKET HD
1 8T9524 SEAL-O-RING
1 10R9020 HEAD GP-CYL BSC
1 2287089 SEAL-O-RING-ORFS
1 2287100 SEAL-O-RING-STOR
1 2287108 SEAL-O-RING-STOR
1 2300940 SEAL
1 2435741 SEAL-FUEL SYSTEM
1 2435742 SEAL-FUEL SYSTEM
1 2464924 GASKET
1 2589925 GASKET-COMB
1 2589926 GASKET
1 2697852 SEAL-O-RING
1 3170808 SEAL-O-RING
1 3708028 SEAL-INTEGRAL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 8% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

The maximum amount of valve recession is limited to 2 mm (0.08 inch) of wear. The nominal head deck to valve stem tip measurement is 60.538 mm (2.383 inch). Any cylinder head with head deck to valve stem tip measurement that exceeds 62.538 mm (2.462 inch) should be replaced.

1.) Monitor and adjust valve lash every 2000 hours.

2.) Track lash measurements at each adjustment interval and monitor for valves that get tighter over time.

3.) Measure recession on suspect cylinders.

4.) Replace any head that meets or exceeds the 2mm recommended replacement for intake valve recession. Refer to Disassembly and Assembly, UENR5600.

Note: Projection of wear at a given hour interval out to full life will not be allowed for head replacement. Only heads exceeding 2mm recession will be allowed.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-36000 hrs,
0-120 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job

If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.

Documentation of lash measurements and adjustment history on engine must be provided with claim.

Multiple cylinder heads can be claimed so long as documentation is provided to justify the number of heads replaced.

Labor allowance is per cylinder head.

Service Letter can be claimed multiple times throughout the life of the engine so long as hours on the cylinder head is established.

Projection of wear at a given hour interval out to full life will not be allowed for head replacement.

Only heads exceeding 2mm recession will be allowed.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPAIR WATER MANIFOLD TO CYLINDER HEAD ELBOW ORING LEAKING ON CERTAIN CG170-16, G3516H, G3516H HD, G3520H HD PRODUCT SUPPORT PROGRAM FOR REPAIR WATER MANIFOLD TO CYLINDER HEAD ELBOW ORING LEAKING ON CERTAIN CG170-16, G3516H, G3516H HD, G3520H HD
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE O-RINGS BETWEEN THE FUEL MANIFOLD ADAPTERS AND THE FUEL MANIFOLD GROUPS ON CERTAIN 3512C HD LOCOMOTIVE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE O-RINGS BETWEEN THE FUEL MANIFOLD ADAPTERS AND THE FUEL MANIFOLD GROUPS ON CERTAIN 3512C HD LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPAIRING CYLINDER HEAD INLET AIR CORROSION ON CERTAIN C18 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPAIRING CYLINDER HEAD INLET AIR CORROSION ON CERTAIN C18 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE AND POSSIBLY REWORKING THE TURBOCHARGERS ON CERTAIN 3516B LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE AND POSSIBLY REWORKING THE TURBOCHARGERS ON CERTAIN 3516B LOCOMOTIVE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LIFTING FILMS ON CERTAIN XQP500 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LIFTING FILMS ON CERTAIN XQP500 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR ADDING SUPPORT BRACKETS TO THE WATER MANIFOLD ON CERTAIN CG170-16, G3516H, G3516H, AND G3520H GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR ADDING SUPPORT BRACKETS TO THE WATER MANIFOLD ON CERTAIN CG170-16, G3516H, G3516H, AND G3520H GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING OIL MIST DETECTOR SEALS ON CERTAIN 3516E, AND C175-16 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING OIL MIST DETECTOR SEALS ON CERTAIN 3516E, AND C175-16 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE SCR MANIFOLD HEATER CIRCUIT BREAKER AND WIRING ON CERTAIN 3516C, AND C175-16 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR INSTALLING THE SCR MANIFOLD HEATER CIRCUIT BREAKER AND WIRING ON CERTAIN 3516C, AND C175-16 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE RADIATOR FAN ON CERTAIN 3512B, 3516, AND 3516B GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE RADIATOR FAN ON CERTAIN 3512B, 3516, AND 3516B GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL TRANSFER PUMP ON CERTAIN BACKHOE LOADERS, TELEHANDLERS, TRACK-TYPE TRACTORS, VIBRATORY COMPACTORS, WHEEL LOADERS, AND INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL TRANSFER PUMP ON CERTAIN BACKHOE LOADERS, TELEHANDLERS, TRACK-TYPE TRACTORS, VIBRATORY COMPACTORS, WHEEL LOADERS, AND INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL TRANSFER PUMP ON CERTAIN ASPHALT PAVERS, EXCAVATORS, MATERIAL HANDLERS, MOTOR GRADERS, SOIL COMPACTORS, TRACK-TYPE LOADERS, TRACK-TYPE TRACTORS, VIBRATORY COMPACTORS, WHEELED EXCAVATORS, WHEEL LOADERS, A PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL TRANSFER PUMP ON CERTAIN ASPHALT PAVERS, EXCAVATORS, MATERIAL HANDLERS, MOTOR GRADERS, SOIL COMPACTORS, TRACK-TYPE LOADERS, TRACK-TYPE TRACTORS, VIBRATORY COMPACTORS, WHEELED EXCAVATORS, WHEEL LOADERS, A
PRODUCT IMPROVEMENT PROGRAM FOR UPDATING REMAN 20R-5604 AND 20R5605 AIR COMPRESSORS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR UPDATING REMAN 20R-5604 AND 20R5605 AIR COMPRESSORS IN DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER LINER O-RINGS ON CERTAIN C175-16 PETROLEUM ENGINES AT PLANNED COMPONENT REBUILD PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER LINER O-RINGS ON CERTAIN C175-16 PETROLEUM ENGINES AT PLANNED COMPONENT REBUILD
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC LASH ADJUSTERS (HLA) ON CERTAIN C175-20 LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC LASH ADJUSTERS (HLA) ON CERTAIN C175-20 LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING RADIATOR DRAIN BALL VALVE ON CERTAIN XQ35 AND XQ60 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING RADIATOR DRAIN BALL VALVE ON CERTAIN XQ35 AND XQ60 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REROUTING THE FUEL RETURN LINE ON CERTAIN XQ60 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REROUTING THE FUEL RETURN LINE ON CERTAIN XQ60 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE RADIATOR FAN ON CERTAIN 3512 AND 3516 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE RADIATOR FAN ON CERTAIN 3512 AND 3516 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING CERTAIN REMAN FUEL INJECTORS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING CERTAIN REMAN FUEL INJECTORS IN DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REWORKING CERTAIN FINAL ASSEMBLY PARTS ON CERTAIN XQ35, AND XQ60 RENTAL GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING CERTAIN FINAL ASSEMBLY PARTS ON CERTAIN XQ35, AND XQ60 RENTAL GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE DAMPER GUARD ON CERTAIN G3520H GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE DAMPER GUARD ON CERTAIN G3520H GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR FAN ON CERTAIN 3516B GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR FAN ON CERTAIN 3516B GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING CAMSHAFT AND FOLLOWERS ON CERTAIN C32 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING CAMSHAFT AND FOLLOWERS ON CERTAIN C32 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE DAMPER GUARD ON CERTAIN G3520C, AND G3520E GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE DAMPER GUARD ON CERTAIN G3520C, AND G3520E GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER HEADS AND CAMSHAFTS ON CERTAIN 3512E PETROLEUM ENGINES, AND SPF343C TRAILER MOUNTED PUMPERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER HEADS AND CAMSHAFTS ON CERTAIN 3512E PETROLEUM ENGINES, AND SPF343C TRAILER MOUNTED PUMPERS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.