PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE AND POSSIBLY REWORKING THE TURBOCHARGERS ON CERTAIN 3516B LOCOMOTIVE ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE AND POSSIBLY REWORKING THE TURBOCHARGERS ON CERTAIN 3516B LOCOMOTIVE ENGINES

Usage:

TEBE6035-00

06Jun2017


A-199
D-236

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE AND POSSIBLY REWORKING THE TURBOCHARGERS ON CERTAIN 3516B LOCOMOTIVE ENGINES

1920 1052
PS45504
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45504" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Jun2019

PROBLEM

The existing turbocharger turbine wheel can fail from low cycle fatigue on certain 3516B Locomotive Engines. If the existing turbocharger fails, the locomotive can experience unplanned downtime.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
3516B  6HZ00166-00168, 171-172, 193-194, 196-197, 201-209, 247-250
*******Group  2*******
3516B  6HZ00198, 228, 246

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 5264242 SFWR GP-A1000
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
4 0S1573 BOLT
4 1F7958 NUT-FULL
4 2M0849 WASHER-HARD
8 3E6916 NUT-FULL
2 4L8149 GASKET
4 5P2755 BOLT-HEX HEAD
2 5P7701 SEAL-O-RING
24 5P7970 NUT-HEX
12 5P8247 WASHER-HARD
8 6V4605 LOCKNUT-TEMP
4 6V5103 SEAL-O-RING
4 6V5134 SEAL-O-RING
2 7E2326 SEAL-RING
2 7L4773 SEAL-O-RING
4 7L6443 BOLT-HEX HEAD
2 8L9241 SEAL-O-RING
24 9M1974 WASHER-HARD
2 9X7562 SEAL-O-RING
4 1077954 SPACER-HIGH TEMP
12 1108314 WASHER
8 1626466 BOLT-12 POINT HD
4 2528374 GASKET
2 3716395 RING-NOZZLE
2 3840506 BELLOWS AS
4 4289130 GASKET
1 5264242 SFWR GP-A1000
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to the service manual if/as needed.

Group 1: Update the engine with 526-4242 Software or latest software available.

Group 2: Update the engine with 526-4242 Software or latest software available and rework the turbochargers with new turbocharger nozzle rings.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-24000 hrs,
0-120 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-24000 hrs,
0-120 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 12.0-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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