PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER ON CERTAIN PM3512C POWER MODULES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER ON CERTAIN PM3512C POWER MODULES

Usage:

TEBE4106-00

17Feb2016


A-63
O-67

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER ON CERTAIN PM3512C POWER MODULES

1052
PS44990
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44990" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

28Feb2018

PROBLEM

The existing 428-7792 Turbocharger may see under bearing I.D. oil cooking causing premature failure of the bearing system on certain PM3512C Power Modules.

AFFECTED PRODUCT

Model Identification Number
PM3512C HD  N1G00100-00102

PARTS NEEDED

Qty

Part Number Description
4 1S4810 GASKET-OIL DRAIN
4 1S6595 GASKET
16 2N2765 BOLT-HEX FLG HD
16 2N2766 LOCKNUT
4 2W0752 GASKET
8 6V3917 SEAL-O-RING
4 1097411 SEAL-O-RING
4 1215736 GASKET-TURBO
4 2361637 SEAL
4 2361655 GASKET-EXH MANF
4 4893206 TURBO GP-BASIC
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 28% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Replace the existing or failed turbocharger. Refer to the service manual as needed. Inspect the inlet air system and aftercooler for any debris the failed turbocharger may have generated and clean the system as needed. Refer to Special Instruction, REHS0956, "Installation Instructions for Turbochargers".

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-12000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 8.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING THE ACCUMULATOR STUD ON CERTAIN 3512E PETROLEUM ENGINES, AND SPF743 PUMPERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ACCUMULATOR STUD ON CERTAIN 3512E PETROLEUM ENGINES, AND SPF743 PUMPERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXCITER ROTOR ON CERTAIN 3512 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXCITER ROTOR ON CERTAIN 3512 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL MODULES ON CERTAIN C175-16 PETROLEUM ENGINES AND C175-16 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL MODULES ON CERTAIN C175-16 PETROLEUM ENGINES AND C175-16 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING THE SOFTWARE ON CERTAIN C15 PETROLEUM ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING THE SOFTWARE ON CERTAIN C15 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING THE SOFTWARE ON CERTAIN C9 PETROLEUM ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING THE SOFTWARE ON CERTAIN C9 PETROLEUM ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER CORE ON CERTAIN 3512C LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER CORE ON CERTAIN 3512C LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST SYSTEM ON CERTAIN 3512C HD AND 3516C HD MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST SYSTEM ON CERTAIN 3512C HD AND 3516C HD MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE THERMOSTATIC VALVE MOTOR MOUNT ASSEMBLY ON CERTAIN C175-16 LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE THERMOSTATIC VALVE MOTOR MOUNT ASSEMBLY ON CERTAIN C175-16 LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST GAS VALVE (NRS) ON CERTAIN ASPHALT PAVERS, EXCAVATORS, WHEELED EXCAVATORS, MOBILE HYDRAULIC POWER UNITS, MOTOR GRADERS, TRACK-TYPE TRACTORS, WHEEL LOADERS, WHEEL FELLER BUNCHERS, WHEEL SKIDDERS, AND I PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST GAS VALVE (NRS) ON CERTAIN ASPHALT PAVERS, EXCAVATORS, WHEELED EXCAVATORS, MOBILE HYDRAULIC POWER UNITS, MOTOR GRADERS, TRACK-TYPE TRACTORS, WHEEL LOADERS, WHEEL FELLER BUNCHERS, WHEEL SKIDDERS, AND I
PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST GAS VALVE (NRS) ON CERTAIN INDUSTRIAL ENGINES, BACKHOE LOADERS, TRACK-TYPE TRACTORS, AND TELEHANDLERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST GAS VALVE (NRS) ON CERTAIN INDUSTRIAL ENGINES, BACKHOE LOADERS, TRACK-TYPE TRACTORS, AND TELEHANDLERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ECM CONFIGURATION FILE ON CB22B, CB24B, CB32B, AND CB34B COMPACTORS, AND C2.2 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE ECM CONFIGURATION FILE ON CB22B, CB24B, CB32B, AND CB34B COMPACTORS, AND C2.2 INDUSTRIAL ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EXHAUST BELLOWS ON CERTAIN C175-16 LOCOMOTIVE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EXHAUST BELLOWS ON CERTAIN C175-16 LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE MAIN HYDRAULIC PUMP GROUP ON CERTAIN 345D, 349D/D2/E/F AND 352F EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE MAIN HYDRAULIC PUMP GROUP ON CERTAIN 345D, 349D/D2/E/F AND 352F EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR CHECKING THE TORQUE FOR THE ACCESSORY DRIVE BOLTS ON CERTAIN C7 INDUSTRIAL ENGINES PRODUCT IMPROVEMENT PROGRAM FOR CHECKING THE TORQUE FOR THE ACCESSORY DRIVE BOLTS ON CERTAIN C7 INDUSTRIAL ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING DUPLEX OIL FILTER CONTROL VALVE PLATE ON CERTAIN C175-16 MARINE ENGINES PETROLEUM AND MARINE AND C175-16 PETROLEUM GENERATOR SET ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING DUPLEX OIL FILTER CONTROL VALVE PLATE ON CERTAIN C175-16 MARINE ENGINES PETROLEUM AND MARINE AND C175-16 PETROLEUM GENERATOR SET ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR INLET LINES AND AFTERCOOLER ON CERTAIN 3512C LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE AIR INLET LINES AND AFTERCOOLER ON CERTAIN 3512C LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE INLET MANIFOLD AIR TEMPERATURE (IMAT) SWITCH ON CERTAIN G3412, AND G3412C GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE INLET MANIFOLD AIR TEMPERATURE (IMAT) SWITCH ON CERTAIN G3412, AND G3412C GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ALTERNATOR MOUNTING GROUP ON CERTAIN C18 INDUSTRIAL ENGINES IN VERMEER PRODUCTS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ALTERNATOR MOUNTING GROUP ON CERTAIN C18 INDUSTRIAL ENGINES IN VERMEER PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ACCESSORY DRIVE BEARING ON CERTAIN 3512E PETROLEUM ENGINES, AND SPF743 PUMPERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ACCESSORY DRIVE BEARING ON CERTAIN 3512E PETROLEUM ENGINES, AND SPF743 PUMPERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE COOLANT TUBE ON CERTAIN C175-16 LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE COOLANT TUBE ON CERTAIN C175-16 LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER CORE ON CERTAIN 3512C HD LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERCOOLER CORE ON CERTAIN 3512C HD LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE SCAC VENT LINE ON CERTAIN PMG3516C (XQ1475) POWER MODULES PRODUCT SUPPORT PROGRAM FOR REWORKING THE SCAC VENT LINE ON CERTAIN PMG3516C (XQ1475) POWER MODULES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE STARTING AND OPTIONAL RELAY ON CERTAIN 3412C GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE STARTING AND OPTIONAL RELAY ON CERTAIN 3412C GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE FIRMWARE ON THE PRODUCT LINK MODULES ON CERTAIN 3512C HD PETROLEUM ENGINES PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE FIRMWARE ON THE PRODUCT LINK MODULES ON CERTAIN 3512C HD PETROLEUM ENGINES
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.