PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER LINERS ON CERTAIN 3512B GENERATOR SETS
Usage:
TEBE3052-00
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| 05May2015 |
A-152
D-170
O-176
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| After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER LINERS ON CERTAIN 3512B GENERATOR SETS |
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| 1216 1225 1201 7555 | PS52928 |
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52928" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 31May2017 |
PROBLEM
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| A pressure wash process may have pushed water past the slip joint exhaust and into the cylinders on certain 3512B Generator Sets. Only the cylinders with the exhaust valves open at that time would be affected. This condition was identified at Top End Overhaul with some cylinder liners having corrosion indications on the I.D. |
AFFECTED PRODUCT
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| Model | Identification Number |
| 3512B | YAY00421-00422, 424-425, 671-673, 686-688, 715-716, 718, 725-925, 1026-1078, 1081-1133, 1135-1169, 1171-1198, 1201-1206, 1209-1214, 1217-1245, 1250, 1253-1254, 1256, 1260, 1262-1265, 1267 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 7 | 4S5898 | SEAL-O RING |
| 7 | 5P0840 | SEAL-O-RING |
| 7 | 6V9769 | SEAL-O-RING |
| 7 | 7N2046 | SEAL-O-RING |
| 7 | 7N5080 | GASKET-MANIFOLD |
| 7 | 7W8145 | GASKET-EXH MANF |
| 7 | 1106991 | GASKET-HEAD |
| 2 | 1228856 | GASKET AS |
| 7 | 1272176 | SEAL-INTEGRAL |
| 7 | 1445692 | GASKET-PLATE |
| 7 | 1445695 | RING-PISTON |
| 7 | 2117826 | LINER-CYLINDER |
| 7 | 2146066 | RING-PISTON |
| 7 | 2236361 | RING-PISTON |
| 7 | 2415928 | GASKET AS |
| 7 | 2720759 | SEAL-PIP |
| 7 | 2720760 | SEAL |
| 7 | 3526061 | SEAL-LINER |
| 28 | 4200652 | SEAL AS-WATER |
| 28 | 4200653 | SEAL AS-WATER |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| At Top End Overhaul inspect each cylinder liner per SEBF8068 "Inspection and Reuse Guideline of Cylinder Liners in Cat Engines". Be sure to rotate the engine crankshaft to inspect the inside of the complete cylinder liner wall. Replace only those liners which fail the reuse guideline up to, a maximum of 7 cylinders. |
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SERVICE CLAIM ALLOWANCES
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0-60 mo |
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| NOTE: This is a 4.0-hour job | ||||||
| An additional 4 hours of labor will be covered for each additional liner replacement up to a maximum of 7 liners. |
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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