PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER ON CERTAIN PM3516 POWER MODULES
Usage:
TEBE3022-01
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| 29May2015 |
| (Revised 06May2016) |
U-269
A-186
D-215
O-219
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| After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER ON CERTAIN PM3516 POWER MODULES |
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| 1052 1053 1307 | PS52945 |
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52945" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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| NOTE: | This Revised Service Letter replaces the 29May2015 Service Letter. Changes have been made to the Affected Product. |
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TERMINATION DATE |
| 31May2017 |
PROBLEM
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| The existing 289-0371 Turbocharger may see under bearing I.D. oil cooking causing premature failure of the bearing system on certain RPM Power Modules. |
AFFECTED PRODUCT
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| Model | Identification Number |
| PM3516 | NBR00100-00294, 296-669, 674-678, 695-898, 900-901, 908, 911-913, 915, 918-919, 922, 929-944, 946-947 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 1S4810 | GASKET-OIL DRAIN |
| 1 | 1S6595 | GASKET |
| 4 | 2N2765 | BOLT-HEX FLG HD |
| 4 | 2N2766 | LOCKNUT |
| 1 | 6V3917 | SEAL-O-RING |
| 1 | 1215736 | GASKET-TURBO |
| 1 | 4784983 | TURBO GP-BASIC |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| Replace the failed turbocharger. Refer to the Service Manual as needed. Inspect the inlet air system and aftercooler for any debris the failed turbocharger may have generated and clean the system as needed. Refer to Special Instruction, REHS0956, "Installation Instructions for Turbochargers". |
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SERVICE CLAIM ALLOWANCES
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0-48 mo |
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49-60 mo |
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| NOTE: This is a 3.0-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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